Aluminum-silicon alloy explosion-proof local control stations and indicating devices PKIE (SHORVE) as per customer's layout

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Aluminum-silicon alloy explosion-proof local control stations and indicating devices PKIE (SHORVE) as per customerPURPOSE AND SCOPE OF APPLICATION

Маркировочные таблички Explosion-proof local control stations and indicating devices PKIE are used in oil-and-gas, chemical, pharmaceutical and food industry, in metallurgy, power industry etc. Explosion-proof local control stations series PKIE are intended for control of various mechanisms and devices (pumps, fans, stirring machines etc.) Flexible modular system of local control stations is reached by application of different dimension types of enclosures and various control and indicating modules. One of the main advantages of local control stations is PKIE right colors of visual part of control and indicating modules, i.e. buttons, lamps and other. Control and indicating elements and cable glands are installed as per customer‘s requirements.

Information labels for buttons and signal lamps are manufactured upon customer‘s request.

Full production cycle starting from casting molds and to ready product is performed at the explosion-proof equipment plant “ZAVOD GORELTEX” Co. Ltd. on the territory of the Russian Federation.

Scope of application - hazardous indoor and outdoor areas and mines non-hazardous with gas or dust in accordance with explosion protection marking, GOST 30852.13-2002 (IEC 60079-14:1996) that regulates application of electrical equipment in hazardous and non-hazardous areas and dangerous production facilities of I, II, III, IV hazard classes under supervision of Rostekhnadzor and national supervisory bodies of the CIS countries.

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CONFORMITY TO STANDARDS IN RUSSIA
ГОСТ 14254-96 (МЭК 529-89), ГОСТ Р МЭК 60079-0-2011, ГОСТ 30852.0-2002 (МЭК 60079-0:1998), ГОСТ 30852.1-2002 (МЭК 60079-1:1998), ГОСТ 30852.8-2002 (МЭК 60079-0:1998), ГОСТ 30852.10-2002 (МЭК 60079-11:1999), ГОСТ 30852.17-2002 (МЭК 60079-18:1992), ГОСТ 30852.20-2002, Гл. 7.3 ПУЭ, Гл. 7.4 ПУЭ, ГОСТ Р МЭК 60079-31-2010, ГОСТ IEC 61241-1-1-2011, РД 5.2-093-2004, ТР ТС 012/2011, ГОСТ 12.2.007.0-75. ССБТ, ГОСТ 24754-2013
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CERTIFICATES
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TECHNICAL DATA
Ambient temperature, °С:
-60...+40 (Т6/Т85°С)
-60...+60 (Т5/Т100°С)
-60...+85 (Т4/Т135°С)
-60...+85 (for mine normal and general industrial versions)
Maximum voltage, V:
400/250
Maximum current, A:
10/16
Arrangement of cable glands:
As per customer's specification
Coating:
Antistatic polymer-epoxy coating, frictionally intrinsically safe, resistant to operating environment and ionizing radiation. Color RAL 7035 (on request RAL 3001)
Enclosure material:
Modified corrosion-resistant aluminum-silicon alloy, resistant to salt spray and other chemical substances including hydrogen sulfide and hydrochloric acid vapors, frictionally intrinsically safe (by default)
Electric shock hazard protection class:
I
Climatic version:
NF1 (upon request NF2, NF3, NF4, NF5, F1, F2, F3, F5, T1, T2, T3, T5, MU1, MU2, MU3, MU4, W2.1, W5)
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DIMENSIONS, OPTIONS, ACCESSORIES
MARKING
External surface coating as per customer’s specification
/RAL (___)
Earthquake-resistant version
/MSK-64
Marine version
/MORE
Breather plug for moisture removal
/VKU
Drain plug for condensate removal
/DKU
Anti-condensation coating
/AP
Nameplates with light-reflective coating
/SVP
Nameplate with inscription as per customer’s specification
/NADPIS "_"
Remote start device for manual start of the fire extinguishing system (as per requirements of certificate C-RU.АБ03.В.00163)
/UDP
Light fire detector (lamps and one button for lamp testing are only used in the product)
/OP
Inspection window
/O
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OVERALL AND MOUNTING DIMENSIONS

Габаритные и присоединительные размеры взрывозащищенных корпусов КСРВ

Dimensions of KSRV aluminum silicon alloy enclosures

Dimension type of enclosure

Max. quantity of control and indicating elements on enclosure cover*

Dimensions, mm Mass of enclosure, kg
outer mounting
A B C X X1 Y ØD
PKIE111109 1 112 112 91 94 - 94 6,3 0,8
PKIE171109 3 172 112 91 154 - 94 6,3 1,1
PKIE141410 4 149,5 149,5 107 131 - 131 6,3 1,4
PKIE202012 6 201 201 129 180 - 180 6,5 2,5
PKIE301410 8 304,5 149,5 109 285 - 131 6,3 2,4
PKIE302314 15 305 231 140 285 - 211 6,3 3,9
PKIE342421 16 348 243 212 255 - 250 9 8,9
PKIE513321 35 511 336 207 418 - 330 9 15
PKIE663221 45 669 329 207 576 288 332 9 18,7
PKIE626221 95 622 622 208 530 265 616 9 29,5

* Quantity of installed elements depends on their dimensions and typical dimension sizes of contact blocks. Exact quantity of the elements and dimension type of enclosure for a specific solution is determined during making an order. Production of modular explosion-proof local control stations according to customer’s specification is possible.

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CONTROL AND INDICATING ELEMENTS WITH POLYMER BASE

SIGNAL LAMPS, SOLID-STATE INDICATORS

Type Picture Drawing
LGE03... Сигнальные лампы ЛГЕ03 Blue White
Сигнальные лампы ЛГЕ03
Red Green Yellow
Сигнальные лампы ЛГЕ03
Type Color Rated voltage, V Power consumption, W
LGE03K12 Red ~/12 >max. 1
LGE03Z12 Green
LGE03ZH12 Yellow
LGE03S12 Blue
LGE03B12 White
LGE03K24 Red ~/16-36
LGE03Z24 Green
LGE03ZH24 Yellow
LGE03S24 Blue
LGE03B24 White
LGE03K220 Red ~220-380
LGE03Z220 Green
LGE03ZH220 Yellow
LGE03S220 Blue
LGE03B220 White

MOMENTARY BUTTONS

Type Picture Drawing
KGE01... Кнопки без фиксации КГЕ01 Кнопки без фиксации КГЕ01
KGE10... Кнопки без фиксации КГЕ10 Кнопки без фиксации КГЕ10
Type Contacts Color Rated voltage, V Rated current, А
KGE01K11 1NO+1NC Red ~120
~220
~380
12
24
110
250
16 (at ~120 V)
10 (at ~220 V)
6 (at ~380 V)
2 (at 12 V)
2 (at 24 V)
1 (at 110 V)
0,5 (at 250 V)
KGE01K20 2NO
KGE01K02 2NC
KGE01K40 4NO
KGE01K31 3NO+1NC
KGE01K22 2NO+2NC
KGE01K13 1NO+3NC
KGE01K04 4NC
KGE01Z11 1NO+1NC Green
KGE01Z20 2NO
KGE01Z02 2NC
KGE01Z40 4NO
KGE01Z31 3NO+1NC
KGE01Z22 2NO+2NC
KGE01Z13 1NO+3NC
KGE01Z04 4NC
KGE01ZH11 1NO+1NC Yellow
KGE01ZH20 2NO
KGE01ZH02 2NC
KGE01ZH40 4NO
KGE01ZH31 3NO+1NC
KGE01ZH22 2NO+2NC
KGE01ZH13 1NO+3NC
KGE01ZH04 4NC
KGE01S11 1NO+1NC Blue
KGE01S20 2NO
KGE01S02 2NC
KGE01S40 4NO
KGE01S31 3NO+1NC
KGE01S22 2NO+2NC
KGE01S13 1NO+3NC
KGE01S04 4NC
KGE01B11 1NO+1NC White
KGE01B20 2NO
KGE01B02 2NC
KGE01B40 4NO
KGE01B31 3NO+1NC
KGE01B22 2NO+2NC
KGE01B13 1NO+3NC
KGE01B04 4NC
KGE01CH11 1NO+1NC Black
KGE01CH20 2NO
KGE01CH02 2NC
KGE01CH40 4NO
KGE01CH31 3NO+1NC
KGE01CH22 2NO+2NC
KGE01CH13 1NO+3NC
KGE01CH04 4NC
KGE10K11 1NO+1NC Momentary mushroom button, red
KGE10K20 2NO
KGE10K02 2NC
KGE10K40 4NO
KGE10K31 3NO+1NC
KGE10K22 2NO+2NC
KGE10K13 1NO+3NC
KGE10K04 4NC
KGE10CH11 1NO+1NC Momentary mushroom button, black
KGE10CH20 2NO
KGE10CH02 2NC
KGE10CH40 4NO
KGE10CH31 3NO+1NC
KGE10CH22 2NO+2NC
KGE10CH13 1NO+3NC
KGE10CH04 4NC

Version of buttons with gold-plated contacts used for designing of circuits of low current systems - /ST option. Example: KGE01ZH20/ST.

MOMENTARY DOUBLE-HEADED BUTTONS

Type Picture Drawing
KGE02... Двойные кнопки без фиксации КГЕ02 Двойные кнопки без фиксации КГЕ02
Type Contacts Description Color Rated voltage, V
Rated current, А
KGE02KZ11 1НО+1НЗ Momentary double-headed button Green + red* ~120
~220
~380
12
24
110
250
16 (at ~120 V)
10 (at ~220 V)
6 (at ~380 V)
2 (at 12 V)
2 (at 24 V)
1 (at 110 V)
0,5 (at 250 V)
KGE02KZ20 2НО
KGE02KZ02 2НЗ
KGE02KZ40 4NO
KGE02KZ31 3NO+1NC
KGE02KZ22 2NO+2NC
KGE02KZ13 1NO+3NC
KGE02KZ04 4NC

* Buttons with other color combinations may be supplied upon request.

Version of buttons with gold-plated contacts used for designing of circuits of low current systems - /ST option. Example: KGE02KZ20/ST.

BUTTONS WITH INDICATION

Type Picture Drawing
KGE06... Кнопки без фиксации с индикацией КГЕ06 Кнопки без фиксации с индикацией КГЕ06
Type Contacts Color Rated voltage of contact block, V Rated current of contact block, А Rated voltage of indication, V
KGE06K10 1NO Red ~120
~220
~380
12
24
110
250
10 (at ~120 V)
10 (at ~220 V)
6 (at ~380 V)
2 (at 12 V)
2 (at 24 V)
1 (at 110 V)
0,5 (at 250 V)
24-48
~24-240
KGE06K01 1NC
KGE06Z10 1NO Green
KGE06Z01 1NC
KGE06ZH10 1NO Yellow
KGE06ZH01 1NC
KGE06S10 1NO Blue
KGE06S01 1NC
KGE06B10 1NO White
KGE06B01 1NC
Circuit diagram for KGE06...10 button Circuit diagram for KGE06...01 button
Схема для кнопки КГЕ06...10 Схема для кнопки КГЕ06...01

LOCKING EMERGENCY STOP BUTTONS

Type Picture Drawing
KGE07... Кнопка “грибок“ с фиксацией, отпирание вращением КГЕ07 Кнопка “грибок“ с фиксацией, отпирание вращением КГЕ07
KGE08... Кнопка “грибок“ с фиксацией, отпирание вращением КГЕ08 Кнопка “грибок“ с фиксацией, отпирание вращением КГЕ08
KGE09... Кнопка “грибок“ с фиксацией, отпирание клюем КГЕ09 Кнопка “грибок“ с фиксацией, отпирание клюем КГЕ09
KGE09.../ZSNCH Кнопка “грибок“ с фиксацией, отпирание клюем КГЕ09 с опцией /ЗСНЧ Кнопка “грибок“ с фиксацией, отпирание клюем КГЕ09 с опцией /ЗСНЧ
Type Contacts Description Color Rated voltage, V Rated current, А
KGE07K11 1NO+1NC locking mushroom button, unclocking by rotation Red ~120
~220
~380
12
24
110
250
16 (at ~120 V)
10 (at ~220 V)
6 (at ~380 V)
2 (at 12 V)
2 (at 24 V)
1 (at 110 V)
0,5 (at 250 V)
KGE07K20 2NO
KGE07K02 2NC
KGE07K40 4NO
KGE07K31 3NO+1NC
KGE07K22 2NO+2NC
KGE07K13 1NO+3NC
KGE07K04 4NC
KGE08K11 1NO+1NC locking mushroom button, unclocking by rotation Red,
with yellow bezel
KGE08K20 2NO
KGE08K02 2NC
KGE08K40 4NO
KGE08K31 3NO+1NC
KGE08K22 2NO+2NC
KGE08K13 1NO+3NC
KGE08K04 4NC
KGE09K11 1NO+1NC locking mushroom button, key release Red,
with yellow bezel
KGE09K20 2NO
KGE09K02 2NC
KGE09K40 4NO
KGE09K31 3NO+1NC
KGE09K22 2NO+2NC
KGE09K13 1NO+3NC
KGE09K04 4NC


Version of buttons with gold-plated contacts used for designing of circuits of low current systems - /ST option. Example: KGE08K02/ST.

SWITCHES

Type Picture Drawing
PGE1C
PGE2I
PGE1Z
PGE1W
Переключатели ПГЕ1С, ПГЕ2И, ПГЕ1З Переключатели ПГЕ1С, ПГЕ2И, ПГЕ1З
PGEZ... Переключатели ПГЕЗ Переключатели ПГЕЗ
PGE2S
PGE4I
PGE2Z
Переключатели ПГЕ2С, ПГЕ4И, ПГЕ2З
PGEPKL Клавишный переключатель ПГЕПКЛ Клавишный переключатель ПГЕПКЛ
Type Contacts Description Rated voltage, V Rated current, А
PGE1C 2NO

Switch, 3 positions with zero position, diagram 1C

~120
~220
~380
12
24
110
250
16 (at ~120 V)
10 (at ~220 V)
6 (at ~380 V)
2 (at 12 V)
2 (at 24 V)
1 (at 110 V)
0,5 (at 250 V)
PGE2I 2NO

Switch, 2 positions, diagram 2I 

PGE1Z 1NO + 1NC Switch, 2 positions,
diagram 1Z
PGE1W 2NO Switch 3 positions,
diagram 1W
PGEZ1S 2NO

Key operated switch, 3 positions. Key is removed in any position of the switch. Diagram 1C

PGEZ2I 2NO

Key operated switch, 2 positions. Key is removed in any position of the switch. Diagram 2I

PGEZ1Z 1NO + 1NC

Key operated switch, 2 positions. Key is removed in any position of the switch. Diagram 1Z

PGEZ1W 2NO

Momentary key operated switch, 3 positions. Key is removed in the medium position of the switch. Diagram 1W

PGE2S 4NO

Switch, 3 positions with zero position, diagram 2C

PGE4I 4NO

Switch, 2 positions, diagram 4I

PGE2Z 2NO + 2NC

Switch, 2 positions, diagram 2Z

PGEPKL2I 2NO

Switch, 2 positions, diagram 2I

PGEPKL1Z 1NO + 1NC

Switch, 2 positions, diagram 1Z

Version of buttons with gold-plated contacts used for designing of circuits of low current systems - /ST option. Available for types PGE1C, PGE2I, PGE1Z, PGEZ1W. Example: PGE1Z/ST.

POTENTIOMETER

Type Picture Drawing
PTCE... ПОТЕНЦИОМЕТР ПТЦЕ ПОТЕНЦИОМЕТР ПТЦЕ
Type Resistance, Ohm Power consumption, W
PTCE01 1 000 1
PTCE02 2 000
PTCE03 5 000
PTCE04 10 000

LOCKING DEVICES OF CONTROL ELEMENTS

Type Picture Drawing
/ZAMOK1 УСТРОЙСТВА ЗАПИРАНИЯ ЭЛЕМЕНТОВ УПРАВЛЕНИЯ /ЗАМОК УСТРОЙСТВА ЗАПИРАНИЯ ЭЛЕМЕНТОВ УПРАВЛЕНИЯ /ЗАМОК
/ZAMOK2 УСТРОЙСТВА ЗАПИРАНИЯ ЭЛЕМЕНТОВ УПРАВЛЕНИЯ /ЗАМОК2 УСТРОЙСТВА ЗАПИРАНИЯ ЭЛЕМЕНТОВ УПРАВЛЕНИЯ /ЗАМОК2
Опция /ЗАМОК1 Опция /ЗАМОК1 Опция /ЗАМОК2

PIEZO SIRENS

Type Picture Drawing
PSGE01 ПЬЕЗОСИРЕНЫ ПСГЕ01 ПЬЕЗОСИРЕНЫ ПСГЕ01
Type Type of sound signal Rated voltage, V Current consumption, А Sound pressure, dB
PSGE01 Intermittent 12* 0,15 108

* ~220 V version is possible in a ready product.


MEASURING DEVICES

Type Picture Description
M-KIP ИЗМЕРИТЕЛЬНЫЕ ПРИБОРЫ Ammeter*
Voltmeter*

* Dimension type, scale, accuracy class and measurement range shall be approved when ordering.

ИЗМЕРИТЕЛЬНЫЕ ПРИБОРЫ

Name Dimensions, mm Mass, kg
External Window size Hole for installation
A B C h ØL ØM
М-KIP-..-48 99 99 107,5 27 55 Ø85 0,6
М-KIP-..-72 139 139 111,7 29,8 90 Ø130 1,5
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FORMATION OF MARKING
Стороны расположения кабальных вводов
PKIE Х  -   Х
Х  ...  Х
Х   -  Х   Х  ( Х ) -  Х   Х  ( Х ) /  Х  – TU 3400-005-72453807-07
























                                              Dimension type of enclosure
                                              Quantity of control and indicating elements
                                              Type of control and indicating elements
                                              Quantity of cable glands
                                              Type of cable gland
                                              Side of cable gland location
                                              Options, accessories and versions

*If “dimension type of enclosure” is not specified, an enclosure optimal for the arrangement of given set of elements will be selected. Quantity of elements shall be specified in case of installation of several pieces of the same type.


ПКИЕ111109-1КГЕ07К20-КНВ1(Г)-ТУ 3400-005-72453807-07

Example: PKIE111109-1KGE07K20-KNV1(D)-TU 3400-005-72453807-07

- Dimension type of enclosure: PKIE111109
- Locking mushroom button, unlocking by rotation, contacts 2NO: KGE07K20
- Cable gland dimension type KNV1, side of location (D): KNV1(D)
- TU 3400-005-72453807-07


ПКИЕ171109-КГЕ01Ч20- КГЕ01К20- КГЕ07К20-КНВ1(Г)-ТУ 3400-005-72453807-07

Example: PKIE171109-KGE01CH20- KGE01K20- KGE07K20-KNV1(D)-TU 3400-005-72453807-07

- Dimension type of enclosure: PKIE171109
- Black momentary button, contacts 2NO: KGE01CH20
- Red momentary button, contacts 2NO: KGE01K20
- Locking mushroom button, unlocking by rotation, contacts 2NO: KGE07К20
- Cable gland dimension type KNV1, side of location (D): KNV1(D)
- TU 3400-005-72453807-07


ПКИЕ141410-3КГЕ01З11-КГЕ01К20-КНВ1(Г)-ТУ 3400-005-72453807-07

Example: PKIE141410-3KGE01Z11-KGE01K20-KNV1(D)-TU 3400-005-72453807-07

- Dimension type of enclosure: PKIE141410
- Three green "Z" momentary buttons, contacts 1NO+1NC: 3KGE01Z11
- Red momentary button, contacts 2NO: KGE01K20
- Cable gland dimension type KNV1, side of location (D): KNV1(D)
- TU 3400-005-72453807-07


Example: PKIE301410-KGE01Z20-LGE03Z220-LGE03K220-KGE08K11-KGE01K20-KGE01CH02-PGE1C-PGE2C-KNVM2M-20(D)-TU 3400-005-72453807-07 ПКИЕ301410-КГЕ01З20-ЛГЕ03З220-ЛГЕ03К220-КГЕ08К11-КГЕ01К20-КГЕ01Ч02-ПГЕ1С-ПГЕ2С-КНВМ2I-20(Г)-ТУ 3400-005-72453807-07

- Dimension type of enclosure: PKIE301410
- Green momentary button, contacts 2NO:  KGE01Z20
- Green lamp, ~220-380 V: LGE03Z220
- Red lamp, ~220-380 V: LGE03K220
- Locking mushroom button, unlocking by rotation, contacts 1NO+1NC: KGE08K11
- Red momentary button, contacts 2NO: KGE01K20
- Black momentary button, contacts 2NC: KGE01CH02
- Three-position switch with zero position diagram 1C: PGE1С
- Three-position switch with zero position diagram 2C: PGE2С
- Cable gland KNVM2M-20, for non-armored cable in flexible conduit, side of location "D": KNVM2M-20(D)
- TU 3400-005-72453807-07

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MECHANICAL PROCESSING OF LOCAL CONTROL STATIONS PKIE

Взрывозащищенные корпуса постов PKIE могут быть подвергнуты механической обработке, сверлению. Взрывозащищенные корпуса постов PKIE могут быть подвергнуты механической обработке, сверлению. По согласованию возможно изготовление смотровых окон в крышке корпуса для установки приборов учета и визуального контроля.

Explosion-proof enclosures of PKIE local control stations can undergo mechanical processing, drilling. Thickness of the walls is sufficient for cutting of thread of various types (to be discussed at order stage) for connection of cable glands of various types. It could be achieved even in relatively small batches, which makes products series KSRV ideal for small- and medium-scale manufacturers which can receive enclosures manufactured in accordance with their requirements and at reasonable price. Upon approval, enclosure covers may have inspection windows for metering instruments and visual inspection devices

Взрывозащищенные кабельные вводы

CABLE GLANDS

We manufacture cable glands for all types of connection with various thread types. Wide range of produced cable glands helps to solve multiple tasks of connection of various types of non-armored and armored cables, cables in sheath, flexible conduit and pipe conduit into enclosures of electrotechnical apparatuses.

For full range of cable glands please follow website page "Explosion-proof cable glands"...>>
Maximum permitted number of cable glands
Size code of cable gland NPT, GOST 6111 М, GOST 24705 PKIE111109 PKIE141410 PKIE171109 PKIE202012 PKIE301410 PKIE302314 PKIE302318 PKIE513321 PKIE663221 PKIE626221
A
NPT/М
B
NPT/М
A
NPT/М
B
NPT/М
A
NPT/М
B
NPT/М
A
NPT/М
B
NPT/М
A
NPT/М
B
NPT/М
A
NPT/М
B
NPT/М
A
NPT/М
B
NPT/М
A
NPT/М
B
NPT/М
A
NPT/М
B
NPT/М
A
NPT/М
B
NPT/М
01 3/8” М16Х1,5 4/4 4/3 8/8 8/6 8/8 4/3 15/13 15/12 18/18 6/6 27/24 18/15 27/24 18/15
75/73 43/39 96/96 37/36 90/83 84/82
1 1/2” М20Х1,5 3/3 2/2 6/6 6/6 7/6 2/2 12/12 11/10 14/14 6/4 21/21 15/13 21/21
15/13
65/63 36/32 75/76 30/28 67/65 64/63
2 3/4” М25Х1,5 2/1 1/1 4/4 3/3 3/3 1/1 6/6 6/6 9/9 3/2 12/12 8/8 12/12
8/8
38/40 21/21 48/50 18/18 43/43 39/38
3 1” М32Х1,5 1/1 1/1 2/2 2/2 2/2 1/1 5/5 5/4 6/5 2/2 10/10 6/6 10/10
6/6
27/27 15/14 36/36 13/13 33/32 31/29
4 1 1/4” М40Х1,5 1/1 1/- 2/1 2/1 2/2 1/- 3/3 3/2 4/4 1/1 5/5 3/3 5/5
3/3
14/17 8/8 20/20 8/8 18/18 18/18
5 1 1/2” М50Х1,5 - - 1/1 1/- - - 2/2 2/2 3/3 1/- 4/3 3/2 4/3
3/2
12/12 8/5 16/16 6/5 16/13 14/12
6 2” М63Х1,5 - - 1/1 - - - 2/1 2/1 - - 3/3 2/2 3/3
2/2
10/9 5/3 13/11 4/3 11/8 9/7
7 2 1/2” М75Х1,5 - - - - - - 1/1 - - - 2/2 2/1 2/2
2/1
5/5 3/3 6/6 2/2 5/5 6/6
8 3” М90Х1,5 - - - - - - - - - - - - -
-
4/4 2/2 5/5 2/2 5/5 5/5
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CONFORMITY TO STANDARDS IN RUSSIA
Table of names’ matching
Previous international name 
"ZAVOD GORELTEX" Co. Ltd.

TU 3400-005-72453807-07
The Customs Union name
"ZAVOD GORELTEX" Co. Ltd.

TU 3400-005-72453807-07
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