Explosion-proof armored polyester junction boxes type KSRV-P (SA/P, KSRV-KP)

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Explosion-proof armored polyester junction boxes type KSRV-P (SA/P, KSRV-KP)PURPOSE AND SCOPE OF APPLICATION

Explosion-proof boxes series KSRV-P are referred to stationary multi-functional devices. Boxes series KSRV-P can be used for solution of a wide range of tasks: as terminal boxes, boxes for power terminals, enclosures for installation of various Ex-components, as well as enclosures for local control stations and control cabinets in case of their installation in hazardous areas and in conditions with aggressive environment.

Explosion protection of the boxes is provided by following types of explosion protection: “Intrinsically safe circuit ia” as per GOST 30852.10-2002 (IEC 60079-11:1999), protection type “e” as per GOST 30852.8-2002 and their design as per requirements of GOST 30852.0-2002 (IEC 60079-0:1998). Type of explosion protection “intrinsically safe circuit” is reached by means of installation of electrotechnical devices in the boxes with incoming and outgoing intrinsically safe circuits of level “ia”. Type of explosion protection “e” is reached by means of provision of ingress protection degree at least IP65, creepage distance and clearance between clamps on terminal blocks, as well as electrical insulation materials in accordance with the requirements of GOST 30852.0-2002 (IEC 60079-0:1998).

Explosion-proof terminal boxes KSRV-P are rectangular enclosures with cover made of polyester with addition of glass reinforced graphite, chemically resistant to operating environments (alkali and acid) and resistant to UV radiation.

Взрывозащищенные коробки соединительные типа КСРВ-П из полиэстера Sealing system of explosion-proof boxes series KSRV-P has labyrinth shape, where seal is protected against environmental exposure, and due to that the enclosure has excellent degree of ingress protection IP66 which is confirmed by test results. Mounting holes located within perimeter of the box are arranged in such way that they are connected neither to labyrinth sealing system nor to fastening bolts of the cover. All fastening bolts are made of stainless steel which guarantees high reliability of fastening.

To ground metal cable glands in boxes of the KSRV-P series, ground plates are used, which ensure the integration of the grounding system into a single circuit. The use of this plate allows you to speed up and simplify the installation and maintenance of equipment.

Boxes series KSRV-P can be supplied with various options: with installation of terminals for different current ratings, with Ex-components as per customer’s specification or empty as Ex-component required in assembly with customer’s equipment for certification. Possibility of application of these products by OEM companies should be additionally mentioned, where excellent quality of mechanical processing of aluminum come to the forefront.

Scope of application - hazardous indoor and outdoor areas in accordance with explosion protection marking, GOST 30852.13-2002 (IEC 60079-14:1996) and areas hazardous with combustible dust ignition, as per GOST IEC 61241-3-2011, dangerous production facilities of I, II, III, IV hazard classes under supervision of Rostekhnadzor and national supervisory bodies of the CU and the CIS countries.

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CONFORMITY TO STANDARDS IN RUSSIA
ГОСТ Р МЭК 60079-0-2011, ГОСТ 12.2.007.0-75. ССБТ, ГОСТ 30852.0-2002 (МЭК 60079-0:1998), ГОСТ 30852.10-2002 (МЭК 60079-11:1999), ГОСТ 30852.8-2002 (МЭК 60079-0:1998), ГОСТ 30852.13-2002 (МЭК 60079-14:1996), ТР ТС 012/2011, ТР ТС 004/2011, ГОСТ IEC 61241-1-1-2011, ГОСТ 24754-2013, Гл. 7.3 ПУЭ, Гл. 7.4 ПУЭ, РД 5.2-093-2004, ГОСТ 30852.20-2002, ГОСТ Р МЭК 60079-31-2010
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CERTIFICATES
Маркировка взрывозащиты Marking:
0Ex ia IIC T6...T5 Ga
1Ex e IIC T6...T5 Gb
1Ex e [ia Ga] IIC T6...T5 Gb
Ex ia IIIC T85°...T100°С Da
Ex tb IIIC T85°...T100°С Db

Корпус (ЕХ-компонент)Box (ЕХ component):
Ex e IIC Gb U
Ex ia IIC Ga U
Ex ia IIIC Db U
Ex tb IIIC Db U
Mining equipment marking:
РО Ex ia I Ma
РП Ex e I Mc
РН1
РН2

Корпус (ЕХ-компонент)Box (ЕХ component):
Ex ia I Ma U
Ex e I Mc U
Protection:
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TECHNICAL DATA
Ambient temperature, °С:
-60...+40 (Т6/Т85°С)
-60...+60 (Т5/Т100°С)
-60...+60 (for mining equipment)

For empty boxes (Ex-components), °С:
-60...+110
Maximum voltage, V:
~1000 / 500
Maximum current, A:
400
Arrangement of cable glands:
As per customer's specification
Grounding:
2 stainless steel ground clamps (inner and outer)
Cover fastening:
Removable cover with stainless steel hexagon head cap captive screws or with special stainless steel cross-recessed captive screws
Installation inside enclosure:
2 or 4 racks for mounting panel installation
Sealing:
Silicone rubber (in cover groove)
Material:
Impact resistant antistatic polyester, chemically resistant to operating environments and resistant to UV radiation. Color - RAL9011
Operating position in space:
any
Electric shock hazard protection class:
II
Climatic version:
NF1 (upon request NF4, NF5, T1, T2, T3, T5, F5, MU1, MU2, MU3, MU4, W5)
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DIMENSIONS, OPTIONS, ACCESSORIES
MARKING
External surface coating as per customer’s specification
/RAL (___)
Internal plate for reinforcement of cable glands fastening and continuity of ground circuit
/PCZ
Bolt with seal
/PLOMBA
Heating for automation
/OBOGREV
Internal thermal insulation
/TEPLOIZOLJCIJA
Non-explosion-proof version
/PROM
Window size as per customer’s specification
/O (size)
Mounting plate
/PLANKA
Mounting rail with holes
/REJKA
Special input device for heating cables pair
/OKT
Internal ground bus bar
/SHINA Z
Neutral bus bar
/SHINA N
Marking of terminals as per customer’s diagram
/MARK
Stainless steel mounting plate
/NP
Terminal jumpers as per customer’s diagram
/SHEMA
Device for connection of cable screens
/JEKRAN
Nameplates with light-reflective coating
/SVP
Nameplate with inscription as per customer’s specification
/NADPIS "_"
Acceptance by customer
/PRIEMKA
Earthquake-resistant version
/MSK-64
Version for tropics with protection against bugs
/TERMITY
Marine version
/MORE
Breathing plugs
/DKUE
Cover fixation on hinges
/PETLJА
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OVERALL AND MOUNTING DIMENSIONS
KSRV-P100809 , KSRV-P141210, KSRV-P161609
Чертеж KSRV-P100809 , KSRV-P141210, KSRV-P161609

Option "/PLANKA"

KSRV-P170807, KSRV-P170809, KSRV-P221512, KSRV-P221515, KSRV-P261812, KSRV-P302113, KSRV-P332212, KSRV-P332215, KSRV-P362216,KSRV-P363616, KSRV-P423019

Option "/PLANKA"

Option "/PLANKA" for KSRV-P170807, KSRV-P170809, KSRV-P211311

KSRV-P723616, KSRV-P723622, KSRV-P723624
Чертеж KSRV-P723616, KSRV-P723622, KSRV-P723624

Option "/PLANKA"
Range of dimension-types of explosion-proof enclosures KSRV
Dimension type of box Dimensions, mm Mass, kg
A B C D d E I D1 d1 E1 E2
KSRV-P100809 105 85 96 71 6,4 68 - 125 9 - - 0,6
KSRV-P141210 148,5 129,5 105,5 118 7 105,5 - 165 9 - - 1,2
KSRV-P161609 160 160 92,5 148 7,3 117 - 195 9 - - 1,8
KSRV-P170807 175 85 76 73 4,8 138 - - 9 205 - 0,6
KSRV-P170809 175 85 96 71 6,4 137 - - 9 205 - 0,7
KSRV-P211311 210 129,5 106,5 116 7 166 - - 9 235 - 1,5
KSRV-P221512 224,5 149,5 121 135 7 181 - 175 9 64 - 1,7
KSRV-P221515 224,5 149,5 151 135 6,6 182 - 175 9 64 - 1,8
KSRV-P261812 259,5 180 121 163,5 6 215,5 - 211 9 86 - 2,0
KSRV-P302111* 299 209 107 195 6,6 254 - 245 9 60 - 2,4
KSRV-P302113 299 209 135 195 6,8 256 - 245 9 60 - 2,9
KSRV-P332212* 329,5 224 123 210 6,6 286 - 245 9 164 - 3,0
KSRV-P332215 329,5 224 151 207 6,6 285 - 245 9 164 - 3,1
KSRV-P362216 360 220 161,5 202 8,1 298,5 - 245 9 114 - 4,5
KSRV-P363616 360 360 161,5 340 8,8 296 - 385 9 124 - 6,0
KSRV-P423019 420 300 186 287,5 8,8 361 - 315 9 184 - 6,5
KSRV-P723616 720 360 162 335 8,8 311 347 385 9 102 104 12,5
KSRV-P723622 720 360 221,5 336 8,8 311 344 385 9 118 154 13,5
KSRV-P723624 720 360 243 332 8,8 311 347 385 9 118 154 13,5

* check availabilKSRV-Py and terms for these dimension types with a manager


Option of completing KSRV-P boxes with mounting plates and mounting rails
Option of completing KSRV-P boxes with mounting plates and mounting rails
Dimension type of the box Mounting plate* Mounting rail
Part name
Q-ty per box, pcs.
KSRV-P100809 KP1008X - -
KSRV-P141210 - - -
KSRV-P161609 - - -
KSRV-P170807 KP1708X A0154-01 2
KSRV-P170809 KP1708X A0154-01 2
KSRV-P211311 KP2113X - -
KSRV-P221512 KP2215X A0154-02 2
KSRV-P221515 KP2215X A0154-02 2
KSRV-P261812 KP2618X A0154-03 2
KSRV-P302111 KP3021X A0154-04 2
KSRV-P302113 KP3021X A0154-04 2
KSRV-P332212 KP3322X A0154-05 2
KSRV-P332215 KP3322X A0154-05 2
KSRV-P362216 KP3622X A0154-06 2
KSRV-P363616 KP3636X A0154-07 2
KSRV-P423019 KP4230X A0154-08 2
KSRV-P723616 KP7236X A0154-08 2
KSRV-P723622 KP7236X A0154-08 2
KSRV-P723624 KP7236X A0154-08 2

*Х - material code: А - aluminum, N - stainless steel

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FORMATION OF MARKING
Стороны расположения кабальных вводов
KSRV-P
Х  - (  Х
Х  -  Х
Х  ) -  Х   Х  ( Х ) -  Х   Х  ( Х ) /  Х  – TU 3400-005-72453807-07


























                                                  Product name
                                                  Size code
                                                  Number of terminals
                                                  Type of terminal
                                                  Number of cable glands
                                                  Cable gland type
                                                  Side of cable gland location
                                                  Options, accessories and versions

Example: KSRV-P161609 (20C2-4C10-1PE10)-2KNV1N(B)-1KOV3N(А)-2KOV3N(C)-TU 3400-005-72453807-07

If you find it difficult to select box size in accordance with required characteristics, just put Xs instead of digits after box name:
Example: KSRV-P Х (20C2-4C10-1PE10)-2KNV1N(B)-1KOV3N(А)-2KOV3N(C)-TU 3400-005-72453807-07

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При производстве взрывозащищенных коробок с установочными винтами с шестигранным углублением под ключ винты не должны выступать из отверстия под резьбу после затяжки винта согласно ГОСТ 30852.0-2002 (МЭК 60079-0:1998) п.п. 9.3.3 IT IS IMPORTANT TO KNOW

In production of explosion-proof boxes with hexagon socket head installation screws, the screws shall not protrude from hole for thread after tightening of the screw in accordance with GOST 30852.0-2002 (IEC 60079-0:1998) sub-cl. 9.3.3

MARKING

Взрывозащищенные коробки соединительные типа КСРВ-П из армированного полиэстера

Marking applied to the boxes includes the following information:
– trademark of the manufacturing plant;
– type of the product;
– serial number and the year of production;
– explosion protection marking (depending on built-in electrotechnical devices);
– rated values of voltage and current on enclosures of terminal boxes Exe or Exe[ia];
– input or output intrinsically safe electrical parameters on enclosures of terminal boxes with explosion protection marking Exia;
– warning sign on enclosures of terminal boxes Exe or Exe[ia] - “Warning – Do not open when energized”;
– permissible ambient temperature.
And other information which shall be indicated in the marking if this is required by technical documentation.

ADVANTAGES

– removable cover
– captive bolts
– various combinations of cable glands
– TR CU certification, Rostekhnadzor permits, GOST K
– increased area of side surfaces for installation of cable glands
– antistatic impact-resistant armored polyester, resistant to UV and operating environment (alkali and acid)

MECHANICAL PROCESSING OF KSRV-P BOXES

Explosion-proof boxes series KSRV-P can undergo mechanical processing, drilling. Upon approval, enclosure covers may have inspection windows for metering instruments and visual inspection devices.

Maximum permitted number of cable glands
Cable gland size code G, GOST 6357 М, GOST 24705 KSRV-
P100809
KSRV-
P141210
KSRV-
P161609
KSRV-
P170807
KSRV-
P170809
KSRV-
P211311
KSRV-
P221512
KSRV-
P221515
KSRV-
P261812
A
G/М
B
G/М
A
G/М
B
G/М
A
G/М
B
G/М
A
G/М
B
G/М
A
G/М
B
G/М
A
G/М
B
G/М
A
G/М
B
G/М
A
G/М
B
G/М
A
G/М
B
G/М
01 3/8” М16Х1,5 1/1 2/2 5/5 5/5 5/5 4/4 3/3 1/1 5/5 2/2 7/7 6/6 10/10 6/6 15/15 10/10 12/12 9/9
1 1/2” М20Х1,5 1/1 1/1 4/4 3/3 3/3 3/3 3/3 1/1 3/4 1/1 5/5 4/4 8/8 6/6 12/12 9/9 10/10 8/8
2 3/4” М25Х1,5 1/1 1/1 2/2 2/2 2/2 2/2 - - 2/2 1/1 3/3 2/2 5/5 3/3 6/6 5/5 5/5 4/4
3 1” М32Х1,5 - 1/1 1/1 1/1 2/2 1/1 - - 2/2 1/1 3/3 1/1 3/3 2/2 6/6 4/4 4/4 3/3
4 1 1/4” М40Х1,5 - - 1/1 - - - - - - - 2/2 1/1 2/2 1/1 2/3 2/2 3/3 2/2
5 1 1/2” М50Х1,5 - - - - - - - - - - - - 1/1 1/1 2/2 1/1 1/1 1/1
6 2” М63Х1,5 - - - - - - - - - - - - - - 1/1 1/1 - -
7 2 1/2” М75Х1,5 - - - - - - - - - - - - - - 1/1 1/1 - -
8 3” М90Х1,5 - - - - - - - - - - - - - - - - - -

Maximum permitted number of cable glands
Cable gland size code G, GOST 6357 М, GOST 24705 KSRV-
P302111
KSRV-
P302113
KSRV-
P332212
KSRV-
P332215
KSRV-
P362216
KSRV-
P363616
KSRV-
P423019
KSRV-
P723616
KSRV-
P723622
KSRV-
P723624
A
G/М
B
G/М
A
G/М
B
G/М
A
G/М
B
G/М
A
G/М
B
G/М
A
G/М
B
G/М
A
G/М
B
G/М
A
G/М
B
G/М
A
G/М
B
G/М
A
G/М
B
G/М
A
G/М
B
G/М
01 3/8” М16Х1,5 12/12 6/6 12/12 10/10 16/16 12/12 27/27 18/18 24/24 15/15 27/27 33/33 37/38 30/30 48/48 30/30 92/92 51/51 92/92 51/51
1 1/2” М20Х1,5 9/9 4/4 9/9 8/8 13/13 10/10 21/21 15/15 21/21 13/13 21/21 27/27 29/29 22/22 39/39 27/27 72/72 40/40 75/75 43/43
2 3/4” М25Х1,5 6/6 2/2 6/6 4/4 7/8 5/5 12/12 9/9 12/12 8/8 14/14 16/16 18/18 15/15 24/24 16/16 46/46 26/26 46/46 26/26
3 1” М32Х1,5 4/4 1/1 4/4 3/3 5/5 4/4 10/10 6/6 10/10 6/6 10/10 12/12 12/12 10/10 18/18 12/12 30/30 18/18 30/30 18/18
4 1 1/4” М40Х1,5 2/2 1/1 2/2 2/2 4/4 3/3 5/5 4/4 5/5 3/3 6/6 7/7 8/8 7/7 11/11 7/7 22/22 12/12 22/22 12/12
5 1 1/2” М50Х1,5 - - - - 2/2 2/2 3/3 2/2 3/3 2/2 4/4 4/4 5/5 4/4 6/6 4/4 14/14 8/8 14/14 8/8
6 2” М63Х1,5 - - - - - - 3/3 2/2 3/3 2/2 3/3 3/3 4/4 3/3 5/5 3/3 12/12 6/6 12/12 6/6
7 2 1/2” М75Х1,5 - - - - - - 2/2 1/1 2/2 1/1 2/2 3/3 3/3 2/2 4/4 3/3 6/6 3/3 6/6 3/3
8 3” М90Х1,5 - - - - - - - - - - - - 2/2 2/2 - - 4/4 2/2 4/4 2/2

Maximum permitted number of installed small-sized terminals RN/RP  installed in one row (not taking into account installation of cable glands)
Dimension type of the box Number of terminals /nominal wire cross-section, mm2
1,5 2,5 4
KSRV-P100809 12 10 8
KSRV-P141210 17 14 11
KSRV-P161609 20 17 14
KSRV-P170807 28 24 19
KSRV-P170809 28 24 19

Maximum permitted number of installed WDU terminals (not taking into account installation of cable glands
Dimension type of the box Maximum number of terminals (maximum number of terminals in a row)/ nominal wire cross-section, mm2
2,5 4 6 10 16 35 50N 70N 120/150 240
KSRV-P100809 5 4 - - - - - - - -
KSRV-P141210 19 16 12 10 - - - - - -
KSRV-P170809 7 6 5 4 3 - - - - -
KSRV-P161609 22 18 14 11 9 7 - - - -
KSRV-P211311 32 27 21 17 14 10 5 - - -
KSRV-P221512 34 28 22 17 14 11 5 - - -
KSRV-P221515 34 28 22 17 14 11 5 - - -
KSRV-P261812 46(41) 38(34) 30(26) 23(21) 18(17) 13 7 6 - -
KSRV-P302111 100(50) 82(42) 64(32) 42(25) 25(21) 16 13 - - -
KSRV-P302113 100(50) 82(42) 64(32) 42(25) 25(21) 16 13 7 - -
KSRV-P332212 108(54) 90(45) 70(35) 54(28) 28(23) 20(17) 15 8 - -
KSRV-P332215 108(54) 90(45) 70(35) 54(28) 28(23) 20(17) 15 8 - -
KSRV-P362216 94(54) 78(45) 60(35) 32(28) 28(23) 20(17) 16 8 - -
KSRV-P363616 144(60) 120(50) 90(38) 72(31) 60(25) 38(19) 32(16) 15
-
KSRV-P423019 164(71) 136(59) 104(46) 72(40) 60(30) 46(23) 23(19) 18 7 -
KSRV-P723616 260(130) 218(109) 168(84) 134(67) 110(55) 82(41) 44(36) 32 8 7
KSRV-P723622 260(130) 218(109) 168(84) 134(67) 110(55) 82(41) 44(36) 32 8 7
KSRV-P723624 260(130) 218(109) 168(84) 134(67) 110(55) 82(41) 44(36) 32 8 7

Взрывозащищенный пост управления и индикации из армированного полиэстера
Maximum recommended number of control and indication elements on enclosure cover*
Dimension type of the box Components with "Ex d e" type of protection
KSRV-P100809 1
KSRV-P141210 3
KSRV-P170809 3
KSRV-P161609 4
KSRV-P211311 5
KSRV-P221512 6
KSRV-P221515 6
KSRV-P261812 9
KSRV-P302111 10
KSRV-P302113 10
KSRV-P332212 16
KSRV-P332215 16
KSRV-P362216 16
KSRV-P363616 28
KSRV-P423019 25
KSRV-P723616 45
KSRV-P723622 45
KSRV-P723624 45

*Quantity of installed elements depends on their dimensions and dimension types of contact blocks. Exact quantity of elements and dimension type of enclosure for a certain solution shall be specified at order stage.

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RECOMMENDED CABLE GLANDS FOR KSRV-P BOXES

ГОРЭЛТЕХ производит кабельные вводы для всех видов соединений с различными типами резьбы. Широкий диапазон выпускаемых кабельных вводов позволяет решать всевозможные задачи по подсоединению различного типа небронированных и бронированных кабелей, кабелей с оплеткой, металлорукавов и трубной проводки в корпуса электротехнических аппаратов.

Cable glands with taper thread pipe taper GOST 6211-81, NPT are not used for explosion-proof boxes.

We manufacture cable glands for all types of connection with various thread types. Wide range of produced cable glands helps to solve multiple tasks of connection of various types of non-armored and armored cables, cables in sheath, flexible conduit and pipe conduit into enclosures of electrotechnical apparatuses.

Due to material of construction and special coating, our cable glands can be used in moist and dusty rooms and in highly aggressive ambient conditions. Cable glands are resistant to salt spray and other chemical substances, including hydrogens sulfide and hydrochloric acid vapors, saline and acidic mine waters.

For full range of cable glands please follow website page "Explosion-proof cable glands".
Interactive selection of an explosion-proof cable gland...>>

Пример исполнения взрывозащищенных коробок типа КСРВ-П из армированного цветного полиэстера RAL 5005

Example of explosion-proof armored colored polyester boxes type KSRV-P RAL 5005 as per customer specification

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CONFORMITY TO STANDARDS IN RUSSIA
Table of names’ matching
Previous international name
"ZAVOD GORELTEX" Co. Ltd.

TU 3400-005-72453807-07
The Customs Union name
"ZAVOD GORELTEX" Co. Ltd.

TU 3400-005-72453807-07
KSRV-KP 141210 KSRV-P141210
KSRV-KP 161609 KSRV-P161609
KSRV-KP 170807 KSRV-P170807
KSRV-P170809
KSRV-KP 211311 KSRV-P211311
KSRV-KP 221512 KSRV-P221512
KSRV-KP 221515 KSRV-P221515
KSRV-KP 261812 KSRV-P261812
KSRV-KP 302111 KSRV-P302111
KSRV-KP 302113 KSRV-P302113
KSRV-KP 332212 КСРВ-П332212
KSRV-KP 332215 KSRV-P332215
KSRV-KP 362216 KSRV-P362216
KSRV-KP 363616 KSRV-P363616
KSRV-KP 423019 KSRV-P423019
KSRV-KP 723616 KSRV-P723616
KSRV-KP 723622 KSRV-P723622
KSRV-KP 723624 KSRV-P723624
Table of equivalent armored polyester enclosures
Previous international name
"ZAVOD GORELTEX" Co. Ltd.

  TU 3400-005-72453807-07
The Customs Union name
"ZAVOD GORELTEX" Co. Ltd.

TU 3400-005-72453807-07
SA/P090907 KSRV-P100809
SA/P111108 KSRV-P141210
SA/P171108 KSRV-P221512
SA/P301410 KSRV-P302113
SA/P302310 KSRV-P332212
SA/P302318 KSRV-P362216
SA/P473018 KSRV-P423019
SA/P623018 KSRV-P723616
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