Explosion-proof stainless steel local control stations and indicating devices PKIE-N (SHORVE-S) as per customer's layout

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Explosion-proof stainless steel local control stations and indicating devices PKIE-N (SHORVE-S) as per customerPURPOSE AND SCOPE OF APPLICATION

По требованию заказчика изготавливаются маркировочные таблички для кнопок и сигнальных ламп. Explosion-proof local control stations and indicating devices PKIE-N are used in hazardous areas in oil-and-gas, chemical, pharmaceutical and food industry, in metallurgy, power industry etc. Explosion-proof local control stations series PKIE-N are intended for control of various mechanisms and devices (pumps, fans, stirring machines etc.) Flexible modular system of local control stations is reached by application of different dimension types of enclosures and various control and indicating modules. One of the main advantages of local control stations is PKIE-N is right colors of visual part of control and indicating modules, i.e. buttons, lamps and other. Control and indicating elements and cable glands are installed as per customer‘s requirements.

Information labels for buttons and signal lamps are manufactured upon customer‘s request.

All covers of local control stations PKIE-N, except for PKIE-N111109 and PKIE-N171109 are manufactired with hinges by default. Application of hinged covers improves convenience of box installation, connection of cables and wires and further maintenance.

Scope of application - hazardous indoor and outdoor areas and mines non-hazardous with gas or dust in accordance with explosion protection marking, GOST 30852.13-2002 (IEC 60079-14:1996) that regulates application of electrical equipment in hazardous and non-hazardous areas and dangerous production facilities of I, II, III, IV hazard classes under supervision of Rostekhnadzor and national supervisory bodies of the CIS countries.

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CONFORMITY TO STANDARDS IN RUSSIA
ГОСТ 14254-96 (МЭК 529-89), ГОСТ 30852.0-2002 (МЭК 60079-0:1998), ГОСТ 30852.1-2002 (МЭК 60079-1:1998), ГОСТ 30852.8-2002 (МЭК 60079-0:1998), ГОСТ 30852.10-2002 (МЭК 60079-11:1999), ГОСТ 30852.17-2002 (МЭК 60079-18:1992), ТР ТС 012/2011, Гл. 7.3 ПУЭ, Гл. 7.4 ПУЭ, ГОСТ IEC 61241-1-1-2011, РД 5.2-093-2004, ГОСТ Р МЭК 60079-31-2010, ГОСТ 30852.20-2002, ГОСТ 24754-2013, ГОСТ 12.2.007.0-75. ССБТ
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SCOPE OF APPLICATION
– oil production and transportation
– gas production and transportation
– oil refineries
– chemical plants
– ferrous and non-ferrous metallurgy
– paper-and-pulp industry
– food industry
– nuclear power stations, concentrating mills etc.
– defense industry
– power generation (CHP, HPP, boiler systems)
– water supply
– sewerage
– waste disposal
– sea and river transport
– extractive industry
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CERTIFICATES
Маркировка взрывозащиты Marking:
1Ex db e IIC T6...T4 Gb
1Ex db e mb IIC T6...T4 Gb
0Ex ia IIC T6...T4 Ga
Ex tb IIIC T85°C...135°C Db
Ex ia IIIC T85°C...135°C Da
Mining equipment marking:
РО Ex ia I Ma
РН1/РН2
Protection:
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TECHNICAL DATA
Ambient temperature, °С:
-60...+40 (Т6/Т85°С)
-60...+60 (Т5/Т100°С)
-60...+85 (Т4/Т135°С)
-60...+85 (for mine normal and general industrial versions)
Maximum voltage, V:
400/250
Maximum current, A:
10/16
Arrangement of cable glands:
As per customer's specifications. Cable glands with taper thread are not used for this type of local control stations
Enclosure material:
Stainless steel grade 08Х18Н10 as per GOST 5632-2014 (AISI 304), resistant to high temperatures and corrosion
Electric shock hazard protection class:
I
Climatic version:
NF1 (upon request NF2, NF3, NF4, NF5, F1, F2, F3, F5, T1, T2, T3, T5, MU1, MU2, MU3, MU4, W2.1, W5)
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DIMENSIONS, OPTIONS, ACCESSORIES
MARKING
Remote start device for manual start of the fire extinguishing system (as per requirements of certificate C-RU.АБ03.В.00163)
/UDP
Light fire detector (lamps and one button for lamp testing are only used in the product)
/OP
Marine version
/MORE
Inspection window
/O
Breather plug for moisture removal
/VKU
Drain plug for condensate removal
/DKU
Nameplates with light-reflective coating
/SVP
Nameplate with inscription as per customer’s specification
/NADPIS "_"
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OVERALL AND MOUNTING DIMENSIONS

Габаритные и присоединительные размеры корпусов постов PKIE-N

Dimensions of PKIE-N stainless steel enclosures
Dimension type of enclosure Max. quantity of control and indicating elements on enclosure cover* External dimensions, mm Fastening, mm Mass of enclosure, kg
Method 1 Method 2
А В С G1 H1 G2 H2
PKIE-N111109 1 110 110 90 80 137 137 80 1,50
PKIE-N151512 3 150 150 120 120 177
177
120 2,00
PKIE-N171109 3 176 116 95 14614320386 1,90
PKIE-N202012 9 200 200 120 170227227170 2,60
PKIE-N231815 9 230 180 150 200207257150 3,39
PKIE-N232312 6 230 230 120 200257257200 3,75
PKIE-N232315 6 230 230 150 200257257200 4,04
PKIE-N271815 9 270 180 150 240 204 294 150 3,83
PKIE-N301515 6 300 150 150 270 174 324 120 3,68
PKIE-N303012 16 300 300 120 270327327270 4,60
PKIE-N322312 12 320 230 120 290257347200 4,99
PKIE-N342315 12 340 230 150 310257367200 5,60
PKIE-N343415 18 340 340 150 310367367310 7,56
PKIE-N402315 13 400 230 150 370257427200 6,43
PKIE-N453415 27 450 340 150 420367477310 9,56
PKIE-N534315 39 530 430 150 500457557400 13,27
PKIE-N606025 93 600 600 250 570627627570 22,2
PKIE-N806030 127 800 600 300 770627827570 29,9
PKIE-N1008030 260 1000 800 300 9708271027770 44,1

* Quantity of installed elements depends on their dimensions and typical sizes of contact blocks. Exact quantity of the elements and dimension type of enclosure for a specific solution is determined during making an order. Production of modular explosion-proof local control stations according to customer’s specification is possible.

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CONTROL AND INDICATING ELEMENTS WITH POLYMER BASE

SIGNAL LAMPS, SOLID-STATE INDICATORS

Type Picture Drawing
LGE03... Сигнальные лампы ЛГЕ03 Blue White
Сигнальные лампы ЛГЕ03
Red Green Yellow
Сигнальные лампы ЛГЕ03
Type Color Rated voltage, V Power consumption, W
LGE03K12 Red ~/12 >max. 1
LGE03Z12 Green
LGE03ZH12 Yellow
LGE03S12 Blue
LGE03B12 White
LGE03K24 Red ~/16-36
LGE03Z24 Green
LGE03ZH24 Yellow
LGE03S24 Blue
LGE03B24 White
LGE03K220 Red ~220-380
LGE03Z220 Green
LGE03ZH220 Yellow
LGE03S220 Blue
LGE03B220 White

MOMENTARY BUTTONS

Type Picture Drawing
KGE01... Кнопки без фиксации КГЕ01 Кнопки без фиксации КГЕ01
KGE10... Кнопки без фиксации КГЕ10 Кнопки без фиксации КГЕ10
Type Contacts Color Rated voltage, V Rated current, А
KGE01K11 1NO+1NC Red ~120
~220
~380
12
24
110
250
16 (at ~120 V)
10 (at ~220 V)
6 (at ~380 V)
2 (at 12 V)
2 (at 24 V)
1 (at 110 V)
0,5 (at 250 V)
KGE01K20 2NO
KGE01K02 2NC
KGE01K40 4NO
KGE01K31 3NO+1NC
KGE01K22 2NO+2NC
KGE01K13 1NO+3NC
KGE01K04 4NC
KGE01Z11 1NO+1NC Green
KGE01Z20 2NO
KGE01Z02 2NC
KGE01Z40 4NO
KGE01Z31 3NO+1NC
KGE01Z22 2NO+2NC
KGE01Z13 1NO+3NC
KGE01Z04 4NC
KGE01ZH11 1NO+1NC Yellow
KGE01ZH20 2NO
KGE01ZH02 2NC
KGE01ZH40 4NO
KGE01ZH31 3NO+1NC
KGE01ZH22 2NO+2NC
KGE01ZH13 1NO+3NC
KGE01ZH04 4NC
KGE01S11 1NO+1NC Blue
KGE01S20 2NO
KGE01S02 2NC
KGE01S40 4NO
KGE01S31 3NO+1NC
KGE01S22 2NO+2NC
KGE01S13 1NO+3NC
KGE01S04 4NC
KGE01B11 1NO+1NC White
KGE01B20 2NO
KGE01B02 2NC
KGE01B40 4NO
KGE01B31 3NO+1NC
KGE01B22 2NO+2NC
KGE01B13 1NO+3NC
KGE01B04 4NC
KGE01CH11 1NO+1NC Black
KGE01CH20 2NO
KGE01CH02 2NC
KGE01CH40 4NO
KGE01CH31 3NO+1NC
KGE01CH22 2NO+2NC
KGE01CH13 1NO+3NC
KGE01CH04 4NC
KGE10K11 1NO+1NC Momentary mushroom button, red
KGE10K20 2NO
KGE10K02 2NC
KGE10K40 4NO
KGE10K31 3NO+1NC
KGE10K22 2NO+2NC
KGE10K13 1NO+3NC
KGE10K04 4NC
KGE10CH11 1NO+1NC Momentary mushroom button, black
KGE10CH20 2NO
KGE10CH02 2NC
KGE10CH40 4NO
KGE10CH31 3NO+1NC
KGE10CH22 2NO+2NC
KGE10CH13 1NO+3NC
KGE10CH04 4NC

Version of buttons with gold-plated contacts used for designing of circuits of low current systems - /ST option. Example: KGE01ZH20/ST.

MOMENTARY DOUBLE-HEADED BUTTONS

Type Picture Drawing
KGE02... Двойные кнопки без фиксации КГЕ02 Двойные кнопки без фиксации КГЕ02
Type Contacts Description Color Rated voltage, V
Rated current, А
KGE02KZ11 1НО+1НЗ Momentary double-headed button Green + red* ~120
~220
~380
12
24
110
250
16 (at ~120 V)
10 (at ~220 V)
6 (at ~380 V)
2 (at 12 V)
2 (at 24 V)
1 (at 110 V)
0,5 (at 250 V)
KGE02KZ20 2НО
KGE02KZ02 2НЗ
KGE02KZ40 4NO
KGE02KZ31 3NO+1NC
KGE02KZ22 2NO+2NC
KGE02KZ13 1NO+3NC
KGE02KZ04 4NC

* Buttons with other color combinations may be supplied upon request.

Version of buttons with gold-plated contacts used for designing of circuits of low current systems - /ST option. Example: KGE02KZ20/ST.

BUTTONS WITH INDICATION

Type Picture Drawing
KGE06... Кнопки без фиксации с индикацией КГЕ06 Кнопки без фиксации с индикацией КГЕ06
Type Contacts Color Rated voltage of contact block, V Rated current of contact block, А Rated voltage of indication, V
KGE06K10 1NO Red ~120
~220
~380
12
24
110
250
10 (at ~120 V)
10 (at ~220 V)
6 (at ~380 V)
2 (at 12 V)
2 (at 24 V)
1 (at 110 V)
0,5 (at 250 V)
24-48
~24-240
KGE06K01 1NC
KGE06Z10 1NO Green
KGE06Z01 1NC
KGE06ZH10 1NO Yellow
KGE06ZH01 1NC
KGE06S10 1NO Blue
KGE06S01 1NC
KGE06B10 1NO White
KGE06B01 1NC
Circuit diagram for KGE06...10 button Circuit diagram for KGE06...01 button
Схема для кнопки КГЕ06...10 Схема для кнопки КГЕ06...01

LOCKING EMERGENCY STOP BUTTONS

Type Picture Drawing
KGE07... Кнопка “грибок“ с фиксацией, отпирание вращением КГЕ07 Кнопка “грибок“ с фиксацией, отпирание вращением КГЕ07
KGE08... Кнопка “грибок“ с фиксацией, отпирание вращением КГЕ08 Кнопка “грибок“ с фиксацией, отпирание вращением КГЕ08
KGE09... Кнопка “грибок“ с фиксацией, отпирание клюем КГЕ09 Кнопка “грибок“ с фиксацией, отпирание клюем КГЕ09
KGE09.../ZSNCH Кнопка “грибок“ с фиксацией, отпирание клюем КГЕ09 с опцией /ЗСНЧ Кнопка “грибок“ с фиксацией, отпирание клюем КГЕ09 с опцией /ЗСНЧ
Type Contacts Description Color Rated voltage, V Rated current, А
KGE07K11 1NO+1NC locking mushroom button, unclocking by rotation Red ~120
~220
~380
12
24
110
250
16 (at ~120 V)
10 (at ~220 V)
6 (at ~380 V)
2 (at 12 V)
2 (at 24 V)
1 (at 110 V)
0,5 (at 250 V)
KGE07K20 2NO
KGE07K02 2NC
KGE07K40 4NO
KGE07K31 3NO+1NC
KGE07K22 2NO+2NC
KGE07K13 1NO+3NC
KGE07K04 4NC
KGE08K11 1NO+1NC locking mushroom button, unclocking by rotation Red,
with yellow bezel
KGE08K20 2NO
KGE08K02 2NC
KGE08K40 4NO
KGE08K31 3NO+1NC
KGE08K22 2NO+2NC
KGE08K13 1NO+3NC
KGE08K04 4NC
KGE09K11 1NO+1NC locking mushroom button, key release Red,
with yellow bezel
KGE09K20 2NO
KGE09K02 2NC
KGE09K40 4NO
KGE09K31 3NO+1NC
KGE09K22 2NO+2NC
KGE09K13 1NO+3NC
KGE09K04 4NC


Version of buttons with gold-plated contacts used for designing of circuits of low current systems - /ST option. Example: KGE08K02/ST.

SWITCHES

Type Picture Drawing
PGE1C
PGE2I
PGE1Z
PGE1W
Переключатели ПГЕ1С, ПГЕ2И, ПГЕ1З Переключатели ПГЕ1С, ПГЕ2И, ПГЕ1З
PGEZ... Переключатели ПГЕЗ Переключатели ПГЕЗ
PGE2S
PGE4I
PGE2Z
Переключатели ПГЕ2С, ПГЕ4И, ПГЕ2З
PGEPKL Клавишный переключатель ПГЕПКЛ Клавишный переключатель ПГЕПКЛ
Type Contacts Description Rated voltage, V Rated current, А
PGE1C 2NO

Switch, 3 positions with zero position, diagram 1C

~120
~220
~380
12
24
110
250
16 (at ~120 V)
10 (at ~220 V)
6 (at ~380 V)
2 (at 12 V)
2 (at 24 V)
1 (at 110 V)
0,5 (at 250 V)
PGE2I 2NO

Switch, 2 positions, diagram 2I 

PGE1Z 1NO + 1NC Switch, 2 positions,
diagram 1Z
PGE1W 2NO Switch 3 positions,
diagram 1W
PGEZ1S 2NO

Key operated switch, 3 positions. Key is removed in any position of the switch. Diagram 1C

PGEZ2I 2NO

Key operated switch, 2 positions. Key is removed in any position of the switch. Diagram 2I

PGEZ1Z 1NO + 1NC

Key operated switch, 2 positions. Key is removed in any position of the switch. Diagram 1Z

PGEZ1W 2NO

Momentary key operated switch, 3 positions. Key is removed in the medium position of the switch. Diagram 1W

PGE2S 4NO

Switch, 3 positions with zero position, diagram 2C

PGE4I 4NO

Switch, 2 positions, diagram 4I

PGE2Z 2NO + 2NC

Switch, 2 positions, diagram 2Z

PGEPKL2I 2NO

Switch, 2 positions, diagram 2I

PGEPKL1Z 1NO + 1NC

Switch, 2 positions, diagram 1Z

Version of buttons with gold-plated contacts used for designing of circuits of low current systems - /ST option. Available for types PGE1C, PGE2I, PGE1Z, PGEZ1W. Example: PGE1Z/ST.

POTENTIOMETER

Type Picture Drawing
PTCE... ПОТЕНЦИОМЕТР ПТЦЕ ПОТЕНЦИОМЕТР ПТЦЕ
Type Resistance, Ohm Power consumption, W
PTCE01 1 000 1
PTCE02 2 000
PTCE03 5 000
PTCE04 10 000

LOCKING DEVICES OF CONTROL ELEMENTS

Type Picture Drawing
/ZAMOK1 УСТРОЙСТВА ЗАПИРАНИЯ ЭЛЕМЕНТОВ УПРАВЛЕНИЯ /ЗАМОК УСТРОЙСТВА ЗАПИРАНИЯ ЭЛЕМЕНТОВ УПРАВЛЕНИЯ /ЗАМОК
/ZAMOK2 УСТРОЙСТВА ЗАПИРАНИЯ ЭЛЕМЕНТОВ УПРАВЛЕНИЯ /ЗАМОК2 УСТРОЙСТВА ЗАПИРАНИЯ ЭЛЕМЕНТОВ УПРАВЛЕНИЯ /ЗАМОК2
Опция /ЗАМОК1 Опция /ЗАМОК1 Опция /ЗАМОК2

PIEZO SIRENS

Type Picture Drawing
PSGE01 ПЬЕЗОСИРЕНЫ ПСГЕ01 ПЬЕЗОСИРЕНЫ ПСГЕ01
Type Type of sound signal Rated voltage, V Current consumption, А Sound pressure, dB
PSGE01 Intermittent 12* 0,15 108

* ~220 V version is possible in a ready product.


MEASURING DEVICES

Type Picture Description
M-KIP ИЗМЕРИТЕЛЬНЫЕ ПРИБОРЫ Ammeter*
Voltmeter*

* Dimension type, scale, accuracy class and measurement range shall be approved when ordering.

ИЗМЕРИТЕЛЬНЫЕ ПРИБОРЫ

Name Dimensions, mm Mass, kg
External Window size Hole for installation
A B C h ØL ØM
М-KIP-..-48 99 99 107,5 27 55 Ø85 0,6
М-KIP-..-72 139 139 111,7 29,8 90 Ø130 1,5
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FORMATION OF MARKING
Стороны расоложения
кабельных вводов

Стороны расоложения кабельных вводов
PKIE-N Х  -  Х
Х  ...  Х
Х  -  Х   Х  ( Х ) -  Х   Х  ( Х ) /  Х  – TU 3400-005-72453807-07
























                                              Dimension type of enclosure
                                              Quantity of control and indicating elements
                                              Type of control and indicating elements
                                              Quantity of cable glands
                                              Type of cable gland
                                              Side of cable gland location
                                              Options, accessories and versions

If “dimension type of enclosure” is not specified, an enclosure optimal for the arrangement of given set of elements will be selected. Quantity of elements shall be specified in case of installation of several pieces of the same type.

ПКИЕ-Н231815-2КГЕ01Ч20-КГЕ08К20-КНВ1(Г)-ТУ 3400-005-72453807-07 Example: PKIE-N231815-2KGE01CH20-KGE08К20-KNV1(D)-TU 3400-005-72453807-07

- Dimension type of enclosure: PKIE-N231815
- Two "2" black momentary buttons, contacts 2NO: 2KGE01CH20
- Locking mushroom button, unlocking by rotation, contacts 2NO: KGE08K20
- Cable gland type KNV1, side of location (D): KNV1(D)
- TU 3400-005-72453807-07

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MECHANICAL PROCESSING OF SHORVE LOCAL CONTROL STATIONS

Explosion-proof boxes series PKIE-N can undergo mechanical processing, drilling. Upon approval, enclosure covers may have inspection windows for metering instruments and visual inspection devices.

Взрывозащищенные посты управления и индикации ПКИЕ-П по схеме заказчика

CABLE GLANDS

Cable glands with taper thread are not used for explosion-proof local control stations SHORVE-N: taper pipe GOST 6211-81, NPT.

We manufacture cable glands for all types of connection with various thread types. Wide range of produced cable glands helps to solve multiple tasks of connection of various types of non-armored and armored cables, cables in sheath, flexible conduit and pipe conduit into enclosures of electrotechnical apparatuses.

For full range of cable glands please follow website page "Explosion-proof cable glands"...>>

Recommended number of installed terminals and cable glands
Dimension type of the box
Number of terminals /nominal wire cross-section, mm2 Box side Maximum allowed number of cable (pipe) glands
Dimension type of cable glands and type of thread
2,5 4 6 10 16 35 01 1 2 3 4 5 6 7
G/M G/M G/M G/M G/M G/M G/M G/M
PKIE-N111109 7 5 4 - - - А 2 2 2 1 1 - - -
B 2 2 2 1 1 - - -
PKIE-N151512 17 15 12 9 8 4 А 6 6 4 2/3 1 1 1 -
B 7 6 5 3 2 1 1 -
PKIE-N171109 17 15 12 - - - А 4/5 4/5 3 3 2 - - -
B 2 2 2 1 1 - - -
PKIE-N231815 56(31*) 48(27*) 33(22*) 21(17*) 18(14*) 11 А 16 14 10/12 7 5 3 1 1
B 13 12 8 5 4 2 2 1
PKIE-N232312 59(29*) 50(25*) 40(20*) 32(16*) 25(13*) 10 А 12 10 6 5 2 1 1 1
B 11/12 10 6 5 2 1 1 1
PKIE-N232315 59(29*) 50(25*) 40(20*) 32(16*) 25(13*) 10 А 17 15 11/12 7 5 2 1 1
B 16 15 10/11 7 5 2 1 1
PKIE-N271815 67(37*) 57(31*) 33(25*) 27(20*) 18(16*) 13(12*) А 20 17 13 9 5 4 2 1
B 13 12 8 5 4 2 2 1
PKIE-N301515 43(42*) 36(35*) 29 23 19 - А 26 23 16 10 7 4 3 1
B 11 10 7 4 3 1 1 1
PKIE-N322312 96(46*) 80(39*) 64(31*) 50(25*) 38(21*) 20(15*) А 19 15 10/11 7 4 2 2 1
B 14 12 8 5 3 1 1 1
PKIE-N342315 99(49*) 84(42*) 68(34*) 54(27*) 42(22*) 20(17*) А 28 24 17 11 7 4 3 2
B 19 16 12 7 5 2 2 1
PKIE-N343415 199(49*) 148(42*) 120(34*) 82(27*) 68(22*) 34(17*) А 27 24 18 10 7 5 2 1
B 27 24 18 10 7 5 2 1
PKIE-N402315 121(60*) 102(51*) 83(41) 66(33*) 52(27*) 30(20*) А 34 30 21/22 13 9 5 4 2
B 19 16 12 7 5 2 2 1
PKIE-N453415 279(69*) 216(59*) 176(47*) 115(38*) 95(31*) 50 (23*) А 38 33 22/23 14 10 7 4 2
B 31 27 19 12 8 5 3 2
PKIE-N534315 337(84*) 285(71*) 231(57*) 185(46*) 154(38*) 90 (28*) А 46 41 29/30 17 12 8/7 5 3
B 39 34 25 15 10 7 4 1
* maximum number of terminals that can be installed in one row
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CONFORMITY TO STANDARDS IN RUSSIA
Table of names’ matching
Previous international name
"ZAVOD GORELTEX" Co. Ltd.

TU 3400-005-72453807-07
The Customs Union name
"ZAVOD GORELTEX" Co. Ltd. TU 3400-005-72453807-07
SHORVE-S151512М2 PKIE-N151512
SHORVE-S231815М2 PKIE-N231815
SHORVE-S232312М2 PKIE-N232312
SHORVE-S232315М2 PKIE-N232315
SHORVE-S271815М2 PKIE-N271815
SHORVE-S301515М2 PKIE-N301515
SHORVE-S322312М2 PKIE-N322312
SHORVE-S342315М2 PKIE-N342315
SHORVE-S343415М2 PKIE-N343415
SHORVE-S402315М2 PKIE-N402315
SHORVE-S453415М2 PKIE-N453415
SHORVE-S534315М2 PKIE-N534315
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