Explosion-proof terminal boxes of KKVA (S) series

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Explosion-proof terminal boxes of KKVA (S) seriesPURPOSE AND SCOPE OF APPLICATION

Explosion-proof terminal boxes of KKVA series are manufactured with the number of holes from 1 to 4. The material allows application of the boxes in aggressive atmospheres, including marine conditions.

KKVA boxes with 90 mm diameter may be supplied completed with terminal clamps for wires with cross-section up to 4 mm2, boxes with 144 mm diameter may be supplied completed with terminal clamps for wires with cross-section up to 35 mm2 which may be numbered and formed in blocks. Explosion-proof terminal boxes of KKVA series allow installation on the walls and ceiling at right angle.

The boxes are completed with: inner and outer stainless steel ground clamps, stainless steel clamp screw for fastening of the box cover, sealing ring for ensuring IP66/67, outer anti-torsion clamp.

Full production cycle from foundry patterns to finished products is carried out by "ZAVOD GORELTEX" Co. Ltd.  in the territory of the Russian Federation.

Scope of application – outdoor and indoor hazardous areas, as per explosion protection marking, GOST 30852.13-2002 (IEC 60079-14:1999), Ch. 7.3 of Electrical Installations Code, Ch. 7.4. of Electrical Installations Code, other codes regulating application of electrical equipment in hazardous and non-hazardous areas at dangerous production facilities of I, II, III, IV hazard class supervised by Rostechnadzor and national technical supervision bodies of the CIS countries.

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CONFORMITY TO STANDARDS IN RUSSIA
ГОСТ 14254-96 (МЭК 529-89), ГОСТ Р МЭК 60079-0-2011, ГОСТ 30852.0-2002 (МЭК 60079-0:1998), ГОСТ 30852.1-2002 (МЭК 60079-1:1998), ГОСТ 30852.8-2002 (МЭК 60079-0:1998), ГОСТ 22782.3-77, ГОСТ 30852.10-2002 (МЭК 60079-11:1999), ГОСТ IEC 61241-1-1-2011, ГОСТ 24754-2013, ТР ТС 012/2011, ТР ТС 004/2011, Гл. 7.3 ПУЭ, Гл. 7.4 ПУЭ, РД 5.2-093-2004, ГОСТ 12.2.007.0-75. ССБТ, ГОСТ 30852.20-2002, ГОСТ Р МЭК 60079-31-2010
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CERTIFICATES
Маркировка взрывозащиты Marking:
1Ex db IIC T6...T4 Gb
1Ex e IIC T6...T4 Gb
1Ex ia IIC T6...T4 Gb
Ex ia IIIC T85°C...T135°C Da
Ex tb IIIC T85°C...T135°C Db

Корпус (ЕХ-компонент)Box (ЕХ component):
Ex db IIC Gb U
Ex ia IIC Gb U
Ex e IIC Gb U
Ex ia IIIC Da U
Ex tb IIIC Db U
Mining equipment marking:
РН1/РН2
Protection:
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TECHNICAL DATA
Ambient temperature, °С:
-60...+40 (Т6/Т85°С)
-60...+85 (Т5/Т4/ Т100°С/Т135°С)*
-60…+85 (for version PH2)
-60...+150 (for Ex-components)
*depending on the box configuration
Maximum voltage, V:
750
Maximum current, A:
175
Thread:
Metric GOST 24705-2004 (another thread upon approval)
Coating:
Antistatic polymer epoxy coating, frictionally intrinsically safe, resistant to operating environment and ionizing radiation. Цвет RAL 7035
Material:
Modified corrosion-resistant aluminum-silicon alloy, resistant to salt spray and other chemical substances, including hydrogen sulfide and hydrochloric acid fumes, salty and acidic mine waters, frictionally intrinsically safe.
Electric shock hazard protection class:
I
Climatic version:
NF1 (upon request NF2, NF3, NF4, NF5, F1, F2, F3, F5, T1, T2, T3, T5, MU1, MU2, MU3, MU4, W2.1, W5)
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DIMENSIONS, OPTIONS, ACCESSORIES
MARKING
Non-explosion-proof version
/PROM
External surface coating as per customer’s specification
/RAL (___)
Anti-condensation coating
/AP
Stainless steel chain for cover
/CEPOCHKA
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OVERALL AND MOUNTING DIMENSIONS
Explosion-proof junction and pull boxes KKVA
Dimension type of box Number of inlet holes, pc./ diameter F, mm Drawing Cover diameter, mm H A1 B C X Mass, kg
KKVA-К90M1
4 x M20х1,5
Взрывозащищенные распределительные и протяжные коробки ККВА-К 90 75,5 106 -
0,6
KKVA-К90M2
4 x M25х1,5
0,6
KKVA-К90M3
4 x M32х1,5
0,5
KKVA-К144M1 4 x M20х1,5 144 115 175 2,3
KKVA-К144M2 4 x M25х1,5 2,2
KKVA-К144M3 4 x M32х1,5 2,1
KKVA-К144M4 4 x M40х1,5 2
KKVA-К144M5 4 x M60х1,5 1,9
KKVA-К144M6 4 x M63х1,5 1,7
KKVA-KS90M1
4 x M20х1,5
Взрывозащищенные распределительные и протяжные коробки ККВА-КС 90 75,5 106
130
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109
0,7
KKVA-KS90M2
4 x M25х1,5
0,7
KKVA-KS90M3
4 x M32х1,5
0,6
KKVA-KS144M1 4 x M20х1,5 144 119 175 190 - 170 2,5
KKVA-KS144M2 4 x M25х1,5 2,4
KKVA-KS144M3 4 x M32х1,5 2,3
KKVA-KS144M4 4 x M40х1,5 2,2
KKVA-KS144M5 4 x M60х1,5 2,1
KKVA-KS144M6 4 x M63х1,5 1,9
KKVA-TSG90M1
3 х M20х1,5
Взрывозащищенные распределительные и протяжные коробки ККВА-ТСГ 90 75,5 106
125
121
111
0,7
KKVA-TSG90M2
3 х M25х1,5
0,7
KKVA-TSG90M3
3 х M32х1,5
0,6
KKVA-TSG144M1 3 x M20х1,5 144 120 175 160 186 130 3,4
KKVA-TSG144M2 3 x M25х1,5 3,3
KKVA-TSG144M3 3 x M32х1,5 3,2
KKVA-TSG144M4 3 x M40х1,5 3,1
KKVA-TSG144M5 3 x M60х1,5 3
KKVA-TSG144M6 3 x M63х1,5 2,9
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FORMATION OF MARKING
Стороны расположения кабельных вводов
KKVA  -  Х Х Х ( X X - X X ) - Х   (Х)  /  Х  – TU 3400-005-72453807-07
                                    Name of product
                                    Location of holes
                                    Dimension type code
                                    Code and dimension type of thread
                                    Number of terminals
                                    Type of terminal
                                    Cable glands type
                                    Side of cable glands location
                                    Options, accessories and versions

EXAMPLE OF ORDER: KKVA-К144N2(4WDU6)-KNV2NHK (A)-KOV2NНК (B,D)-VZN2NНК (C)-TU 3400-005-72453807-07

  1. In order to define the equivalent of thread, see the table of thread types manufactured by "ZAVOD GORELTEX" Co. Ltd.
  2. To order the boxes with terminals, it is required to specify the number and type of terminals in the order form.
  3. Dimensions of holes M12х1,5 and M16х1,5 may be reached by means of application of adapters which are screwed in the box with M25х1,5 diameter of holes.
  4. In order to define the maximum number of terminals with different cross-section installed in the boxes, see table "Maximum number of installed terminals"
  5. See type and code of order of terminals in table "Main characteristics of installed terminals"
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Main characteristics of installed terminals
Type of terminals Nominal cross-section, mm2 Rated current, А Maximum voltage, V Dimensions, mm
А В С
WDU2,5 2,5 24 800 5 60 47
WDU4 6 32 800 6 60 47
WDU6 10 41 800 8 60 47
WDU10 16 57 800 10 60 47
WDU16 25 76 10000 12 60 63
WDU35 50 125 10000 16 60 63

Maximum permitted number of installed small-sized AKZ terminals
Nominal wire cross-section, mm2 Number of terminals
1,5 2,5 4
KKVA-К90 6 5 5
KKVA-К144 15 14 12

Maximum permitted number of installed WDU terminals
Nominal wire cross-section, mm2 Number of terminals
2,5 4 6 10 16 35
KKVA-К144 14 12 9 7 5 -
The number of terminals is specified not taking into account the installation of cable glands.
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Explosion-proof boxes of KKVA series may be applied as inlet terminal boxes for different sensors and apparatuses.

Взрывозащищенные коробки серии ККВА могут использоваться в качестве вводных клеммных коробок у самых различных датчиков и приборов. Взрывозащищенные коробки серии ККВА могут использоваться в качестве вводных клеммных коробок у самых различных датчиков и приборов.

 

Окрашивание внешней поверхности в цвет по требованию заказчика

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CONFORMITY TO STANDARDS IN RUSSIA
Table of names matching
Previous international name 
 "ZAVOD GORELTEX" Co. Ltd.
 
TU 3400-005-72453807-07
The Customs Union name
 "ZAVOD GORELTEX" Co. Ltd.
TU 3400-005-72453807-07
SX-16.1
KKVA-К90N1
SX-26.1
KKVA-К90N2
SX-36.1
KKVA-К90N3
SX-29.1 KKVA-К144N2
SX-39.1 KKVA-К144N3
SX-59.1 KKVA-К144N5
SFX-16.1
KKVA-KS90N1
SFX-26.1
KKVA-KS90N2
SFX-36.1
KKVA-KS90N3
SFX-29.1 KKVA-KS144N2
SFX-39.1 KKVA-KS144N3
SFX-59.1 KKVA-KS144N5
SSC-16.1
KKVA-TSG90N1
SSC-26.1
KKVA-TSG90N2
SSC-36.1
KKVA-TSG90N3
SSC-29.1 KKVA-TSG144N2
SSC-39.1 KKVA-TSG144N3
SSC-59.1 KKVA-TSG144N5
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