Explosion-proof mild steel junction boxes type KSRV-M

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Explosion-proof mild steel junction boxes type KSRV-MPURPOSE AND SCOPE OF APPLICATION

Explosion-proof boxes series KSRV-M are referred to stationary multi-functional devices. Boxes series KSRV-M can be used for solution of a wide range of tasks: as terminal boxes, boxes for power terminals, boxes for installation of various Ex-components, as well as enclosures for local control stations and control cabinet  in case of their installation in hazardous areas and in conditions with aggressive environment.

Explosion protection of the boxes series KSRV-M is provided by following types of explosion protection: “Intrinsically safe circuit ia” as per GOST 30852.10-2002 (IEC 60079-11:1999), protection type “e” as per GOST 30852.8-2002 and their design as per requirements of GOST 30852.0-2002 (IEC 60079-0:1998). Type of explosion protection “intrinsically safe circuit” is reached by means of installation of electrotechnical devices in the boxes with incoming and outgoing intrinsically safe circuits of level “ia”. Type of explosion protection “e” is reached by means of provision of ingress protection degree at least IP65, creepage distance and clearance between clamps on terminal blocks, as well as electrical insulation materials in accordance with the requirements of GOST 30852.0-2002 (IEC 60079-0:1998).

All covers of explosion-proof boxes KSRV-M, except for KSRV-M111109 and KSRV-M171109 have hinges by default. Application of hinged covers increases convenience of box installation, cable and wire connection and further maintenance.

Explosion-proof boxes are rectangular enclosures with cover made of 1.2 mm sheet mild steel (other steel thickness upon approval). This type of steel is frequently applied at facilities with limited budget, at chemical and food facilities. Possibility of application of these products by OEM companies should be particularly noted.

Thanks to special seal protected against exposure to environment, the enclosure has excellent degree of ingress protection IP66 which is confirmed by test results. All fastening bolts of the cover are made of stainless steel and have special seals, and that guarantees ingress protection degree IP66.

Inner and outer ground clamps are made of stainless steel and can be connected to mounting rail for terminals, mounting plate or earth bus bar. Grounding for cable glands is provided through contact with the wall of enclosure with no need to apply additional measures on provision of grounding circuit continuity.

Explosion-proof boxes series KSRV-M can be supplied with various options: with installation of terminals for different current ratings, with Ex-components as per customer’s specification or empty as Ex-component required in assembly with customer’s equipment for certification. Possibility of application of these products by OEM companies should be additionally mentioned, where excellent quality of mechanical processing of aluminum come to the forefront.

ADVANTAGES
- Economy solution
- Antistatic polymer-epoxy coating
- Removable cover with fixation on hinges
- Moulded silicone seal on cover
- 15 standard sizes of enclosures + production of enclosures as per customer‘s specification
- Option of installation of lock on the cover
- Option of production of inspection windows as per customer‘s specification
- Version with replaceable plates for installation of cable glands

Scope of application - hazardous indoor and outdoor areas in accordance with explosion protection marking, GOST 30852.13-2002 (IEC 60079-14:1996) and areas hazardous with combustible dust ignition, as per GOST IEC 61241-3-2011, dangerous production facilities of I, II, III, IV hazard classes under supervision of Rostekhnadzor and national supervisory bodies of the CU and the CIS countries.

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CONFORMITY TO STANDARDS IN RUSSIA
ГОСТ 12.2.007.0-75. ССБТ, ГОСТ 14254-96 (МЭК 529-89), ГОСТ 30852.0-2002 (МЭК 60079-0:1998), ГОСТ Р МЭК 60079-31-2010, ГОСТ 30852.10-2002 (МЭК 60079-11:1999), ГОСТ 30852.8-2002 (МЭК 60079-0:1998), ГОСТ 30852.13-2002 (МЭК 60079-14:1996), ГОСТ 30852.20-2002, ТР ТС 012/2011, ТР ТС 004/2011, ГОСТ IEC 61241-1-1-2011, ГОСТ 24754-2013, Гл. 7.3 ПУЭ, Гл. 7.4 ПУЭ, РД 5.2-093-2004
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CERTIFICATES
Маркировка взрывозащиты Marking:
0Ex ia IIC T6...T4 Ga
1Ex e IIC T6...T4 Gb
1Ex e ia IIC T6...T4 Gb
Ex ia IIIC T85°...T135°С Da
Ex tb IIIC T85°...T135°С Db

Корпус (ЕХ-компонент)Box (ЕХ component):
Ex e IIC Gb U
Ex ia IIC Ga U
Ex ia IIIC Db U
Ex tb IIIC Db U
Mining equipment marking:
PO Ex ia I Ma
PП Ex e I Mc
РН1
РН2

Корпус (ЕХ-компонент)Box (ЕХ component):
Ex ia I Ma U
Ex e I Mc U
Protection:
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TECHNICAL DATA
Ambient temperature, °С:
-60...+40 (Т6/Т85°С)
-60...+60 (Т5/Т100°С)
-60...+70 (Т4/Т135°С)
-60...+85 (Т4/Т135°С)

-60...+85 (for mining equipment)

For empty boxes (Ex-components):
-60...+150
Maximum voltage, V:
~10000 / ~1000 / ⎓500
Maximum current, A:
1500 / 800
Arrangement of cable glands:
As per customer's specification. Holes for cable glands could be made on sides of the box or in removable cable gland plates (usually required for English projects only).
Grounding:
2 stainless steel ground clamps (inner and outer)
Cover fastening:
On hinges, fixation with bolts (hinges are optional for KSRV-M111109 and KSRV-M171109)
Installation inside enclosure:
2 or 4 racks for mounting panel installation
Coating:
Antistatic polymer-epoxy coating, frictionally intrinsically safe, resistant to operating environment and ionizing radiation. Color RAL 7035
Sealing:
Silicone rubber (in cover groove)
Material:
Sheet mild steel 1.2 mm (other thickness upon approval)
Operating position in space:
any
Electric shock hazard protection class:
I
Climatic version:
NF1 (upon request NF4, NF5, T1, T2, T3, T5, F5, MU1, MU2, MU3, MU4, W5)
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DIMENSIONS, OPTIONS, ACCESSORIES
MARKING
Heating for automation
/OBOGREV
Internal thermal insulation
/TEPLOIZOLJCIJA
Non-explosion-proof version
/PROM
Window size as per customer’s specification
/O (size)
Aluminum alloy mounting panel
/ALP
Special input device for heating cables pair
/OKT
Marking of terminals as per customer’s diagram
/MARK
Removable gland plates
/SPKV
Internal ground bus bar
/SHINA Z
Neutral bus bar
/SHINA N
Device for connection of cable screens
/JEKRAN
Lock for cover
/ZAMOK
Bolt with seal
/PLOMBA
Terminal jumpers as per customer’s diagram
/SHEMA
Stainless steel mounting plate
/NP
Nameplates with light-reflective coating
/SVP
Nameplate with inscription as per customer’s specification
/NADPIS "_"
Acceptance by customer
/PRIEMKA
Earthquake-resistant version
/MSK-64
Version for nuclear facilities
/MALAJA TECH
Version for tropics with protection against bugs
/TERMITY
Breathing plugs
/DKUE
Cover fixation on hinges
/PETLJА
Enclosure made from 2 mm steel upon request
/2MM
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OVERALL AND MOUNTING DIMENSIONS

Чертеж взрывозащищенных коробок типа KSRV-M из малоуглеродистой стали

 

Overall and mounting dimensions
Dimension type of box Outer dimensions, mm Fastening, mm Mass, kg
Method 1 Method 2
A B C G1 H1 G2 H2
KSRV-M111109 110 110 90 80 137 137 80 1,2
KSRV-M151512 150 150 120 120177177102 1,9
KSRV-M171109 176 116 95 14614320386 1,6
KSRV-M202012 200 200 120 170227227170 2,7
KSRV-M231815 230 180 150 200207257150 3,1
KSRV-M232315 230 230 150 200257257200 3,6
KSRV-M303012 300 300 120 270327327270 4,7
KSRV-M322312 320 230 120 290257347200 4,1
KSRV-M342315 340 230 150 310257367200 4,7
KSRV-M343415 340 340 150 310367367310 6
KSRV-M402315 400 230 150 370257427200 6,8
KSRV-M453415 450 340 150 420367477310 9,7
KSRV-M534315 530 430 150 500457557400 13,2
KSRV-M606025 600 600 250 570627627570 22,6
KSRV-M806030 800 600 300 770627827570 30,4

In case a large explosion-proof enclosure is required, a module consisting of several explosion-proof enclosures or non-standard dimension type can be manufactured.

Overall dimensions of mounting plates
Mounting panel per type of box
Dimensions, mm
А B a b
KSRV-M111109 60 60 50 50
KSRV-M151512 100 100 90 90
KSRV-M171109 126 66 116 56
KSRV-M202012 150 150 140 140
KSRV-M231815 180 130 170 120
KSRV-M232315 180 180 170 170
KSRV-M322312 270 180 160 250
Overall dimensions of mounting plates
Mounting panel per type of box Dimensions, mm
А B a b
KSRV-M342315 290 180 270 160
KSRV-M343415 290 290 270 270
KSRV-M402315 350 180 330 160
KSRV-M453415 400 290 390 280
KSRV-M534315 480 380 470 370
KSRV-M606025 540 540 530 530
KSRV-M806030 540 740 520 720
Монтажная панель
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FORMATION OF MARKING
Стороны расположения кабельных вводов
KSRV-M Х  - (  Х
Х  -  Х
Х  ) -  Х   Х  ( Х ) -  Х   Х  ( Х ) /  Х  – TU 3400-005-72453807-07

























                                                Product name
                                                Size code
                                                Number of terminals
                                                Type of terminal
                                                Number of cable glands
                                                Type of cable gland
                                                Side of cable gland location
                                                Options, accessories and versions

Example: KSRV-M303012 (20C2-4C10-1PE10)-2KNV1N(B)-1KOV3N(А)-2KOV3N(C)-TU 3400-005-72453807-07

If you find it difficult to select box size in accordance with required characteristics, just put Xs instead of digits after box name:
Example: KSRV-M Х (20C2-4C10-1PE10)-2KNV1N(B)-1KOV3N(А)-2KOV3N(C)-TU 3400-005-72453807-07

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Взрывозащищенные коробки соединительные типа КСРВ-М из малоуглеродистой стали


MARKING

Marking applied to the boxes includes the following information:
– trademark of the manufacturing plant;
– type of the product;
– serial number and the year of production;
– explosion protection marking ;
– rated values of voltage and current on enclosures of terminal boxes with "e" type of protection;
– – input or output intrinsically safe electrical parameters on enclosures of terminal boxes with type of protection "intrinsically safe circuit";
– warning sign “Warning – Do not open when energized”;
– ambient temperature range.
And other information which shall be indicated in the marking if this is required by technical documentation.

 

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MECHANICAL PROCESSING OF KSRV BOXES

Explosion-proof boxes series KSRV can undergo mechanical processing, drilling. Upon approval, enclosure covers may have inspection windows for metering instruments and visual inspection devices.

Maximum number of control and indicating elements on the enclosure cover  *
Dimension type of the box
Components with "Exe" type of protection
KSRV-M111109 1
KSRV-M151512 3
KSRV-M171109 3
KSRV-M202012 6
KSRV-M231815 7
KSRV-M232315 10
KSRV-M303012 16
KSRV-M322312 12
KSRV-M342315 12
KSRV-M343415 18
KSRV-M402315 13
KSRV-M453415 27
KSRV-M534315 39
KSRV-M606025 93
KSRV-M806030 127
Взрывозащищенные шкафы по схеме заказчика из малоуглеродистой стали
*Number of installed elements depends on their dimensions and dimension types of contact blocks.

Exact number of elements and dimension type of an enclosure for a specific solution shall be specified when ordering.


Maximum recommended number of installed cable glands
Dimension type of the box
Box side
Maximum allowed number of cable (pipe) glands
Cable gland dimension type and type of thread
01 1 2 3 4 5 6 7
G/M G/M G/M G/M G/M G/M G/M G/M
KSRV-M111109 А 2/2 2/2 2/2 1/1 1/1 - - -
B 2/2 2/2 2/2 1/1 1/1 - - -
KSRV-M151512 А 6 /6 6/6 4/4 2/3 1/1 1/1 1/1 -
B 7/7 6/6 5/5 3 /3 2/2 1/1 1/1 -
KSRV-M171109 А 4/5 4/5 3/3 3/3 2/2 - - -
B 2/2 2/2 2/2 1/1 1/1 - - -
KSRV-M202012 А 8/8 8/8 6/6 5/5 3/3 2/2 2/2 1/1
B 8/8 8/8 6/6 5/5 3/3 2/2 2/2 1/1
KSRV-M231815 А 16 /16 14 /14 10/12 7/7 5/5 3/3 1/1 1/1
B 13/13 12/12 8/8 5/5 4/4 2/2 2/2 1/1
KSRV-M232315 А 17/17 1515 11/12 7/7 5/5 2/2 1/1 1/1
B 1616 1515 10/11 7/7 5/5 2/2 1/1 1/1
KSRV-M303012 А 14/14 14/14 11/11 8/8 4/4 3/3 3/3 2/2
B 13/13 13/13 11/11 8/8 4/4 3/3 3/3 2/2
KSRV-M322312 А 19/19 15/15 10/11 77 4/4 2/2 2/2 1/1
B 14/14 12/12 8/8 5/5 3/3 1/1 1/1 1/1
KSRV-M342315 А 28 /28 24/24 17/17 11/11 7/7 4/4 3/3 2/2
B 19/19 16/16 12/12 7/7 5/5 2/2 2/2 1/1
KSRV-M343415 А 27/27 24/24 18/18 10/10 7/7 5/5 2/2 1/1
B 27/27 24/24 18/18 10/10 7/7 5/5 2/2 1/1
KSRV-M402315 А 34/34 30/30 21/22 13/13 9/9 5/5 4/4 2/2
B 19/19 16/16 12/12 7/7 5/5 2/2 2/2 1/1
KSRV-M453415 А 38/38 33/33 22/23 14/14 10/10 7/7 4/4 2/2
B 31/31 27/27 19/19 12/12 8/8 5/5 3/3 2/2
KSRV-M534315 А 46/46 41/41 29/30 17/17 12/12 8/7 5/5 3/3
B 39/39 34/34 25/25 15/15 10/10 7/7 4/4 1/1
KSRV-M606025 А 84/84 81/81 60/60 40/40 26/26 21/21 12/12 10/10
B 83/83 82/82 61/61 40/40 26/26 20/20 14/14 10/10
KSRV-M806030 А 135/135 135/135 99/99 69/69 44/44 38/38 27/27 14/14
B 100/100 100/100 73/73 49/49 35/35 24/24 19/19 10/10

Maximum permitted number of installed WDU terminals (not taking into account installation of cable glands)
Dimension type of the box Maximum number of terminals (maximum number of terminals in a row)/ nominal wire cross-section, mm2
2,5 4 6 10 16 35 50N 70N 120/150 240
KSRV-M111109 4 3 2 2 - - - - - -
KSRV-M151512 16 14 10 8 7 5 - - - -
KSRV-M171109 20 17 13 10 - - - - - -
KSRV-M202012 45(26) 37(22) 17 13 11 8 7 - - -
KSRV-M231815 44(32) 38(27) 28(21) 22(16) 18(13) 10 9 5 - -
KSRV-M232315 62(32) 52(27) 40(21) 30(16) 23(13) 10 9 8 - -
KSRV-M303012 117(46) 99(38) 75(29) 46(23) 38(19) 28(14) 12 11 - -
KSRV-M322312 96(50) 80(42) 60(32) 46(25) 36(21) 20(16) 13 12 - -
KSRV-M342315 104(54) 86(45) 64(34) 50(27) 40(23) 20(17) 15 13 - -
KSRV-M343415 152(54) 128(45) 96(34) 72(27) 46(23) 34(17) 15 13 - -
KSRV-M402315 130(65) 110(55) 80(42) 42(33) 36(28) 27(21) 18 160 4 -
KSRV-M453415 225(75) 189(63) 132(48) 104(39) 64(32) 48(24) 30(20) 26(19) 8 7
KSRV-M534315 364(90) 304(75) 184(58) 148(46) 120(38) 92(29) 54(25) 36(22) 14 12
KSRV-M606025 412(102) 344(85) 264(66) 212(52) 176(43) 132(32) 78(28) 50(25) 16 14
KSRV-M806030 568(102) 476(85) 364(66) 292(52) 244(43) 180(32) 112(28) 72(25) 16 14
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ГОРЭЛТЕХ производит взрывозащищенные кабельные вводы для всех видов соединений

RECOMMENDED CABLE GLANDS FOR KSRV-M BOXES

"ZAVOD GORELTEX" Co. Ltd. manufactures cable glands for all types of connection with various thread types. Wide range of produced cable glands helps to solve multiple tasks of connection of various types of non-armored and armored cables, cables in sheath, flexible conduit and pipe conduit into enclosures of electrotechnical apparatuses.

Due to material of construction and special coating, our cable glands can be used in moist and dusty rooms and in highly aggressive ambient conditions. Cable glands are resistant to salt spray and other chemical substances, including hydrogens sulfide and hydrochloric acid vapors, saline and acidic mine waters.

For full range of cable glands please follow website page "Explosion-proof cable glands".
Interactive selection of an explosion-proof cable gland...>>

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