Explosion-proof portable LED light fixtures SGR07

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Explosion-proof portable LED light fixtures SGR07PURPOSE AND SCOPE OF APPLICATION

Explosion-proof portable LED light fixtures SGR07 are the 4th generation light fixtures. Ultra-bright light-emitting diodes of new generation with high efficiency and luminous flux ~155 lm per 1 W are used in SGR07 series lighting equipment. Explosion-proof LED light fixtures SGR07 are intended for illumination of industrial premises, open production sites and other places, where explosive atmospheres may be present. Low pulsation coefficient helps to use light fixtures not only for illumination of working areas, but also for illumination of repair and emergency works of enhanced responsibility.

Bodies of explosion-proof LED light fixtures SGR07 are made from modified corrosion-resistant aluminum-silicon alloy resistant to salt spray and other chemical substances. Antistatic polymer epoxy powder coating is used to paint the bodies. Color of painting - RAL 7035. Light-transmitting part of the light fixture - heat- and impact-resistant glass, which is characterized by high mechanical strength, wear-resistance and thermal-resistance in case of rapid change of temperature, chemical resistance, high light-transmitting capability.

Original structure of bodies of Goreltex LED light fixtures increase functional capabilities of the product, the radiator ensures high heat output. The light fixture body does not have such disadvantages as chemical and physical aging of polymers. The service life of the light fixture is more than 25 years.

The body of light fixtures has two entries for installation of explosion-proof cable glands. Terminals for connection of feeding cables are installed inside the inlet box. Additional terminals inside the inlet box ensure transit connection of the light fixture to cabling.

Explosion-proof LED light fixtures SGR07 are manufactured on the base of sun-white ultra-bright light-emitting diodes of the last generation "Cree LED" (USA).

Chemical substances used for manufacturing of explosion-proof LED light fixtures SGR07, such as glue, compound, conform coating, lubricants and sealants, do not have negative impact on their performance and service life, as well as do not worsen the luminous flux. The applicability of these materials for manufacturing of LED plates has been proved by tests carried out in GORELTEX own testing laboratory.

Светильник переносной светодиодный взрывозащищенный СГР07-9920С

The structure of explosion-proof LED light fixtures SGR07 has hermetically sealed and air filled chamber with installed LED plates. This chamber is not destroyed during mounting and operation of the light fixture at the customer‘s site and prevents ingress of dust, moisture, aggressive atmospheres and gases (e.g. hydrogen sulfide), and prevents condensation in case of temperature and humidity change.

Structural features of LED light fixtures SGR07 and materials used for their manufacturing enable to continuously protect LEDs from impact of aggressive substances at customer‘s sites and during the whole period of operation.

Full production cycle from foundry patterns to finished products is carried out by explosion-proof equipment plant “ZAVOD GORELTEX” Co. Ltd. in the territory of the Russian Federation.

Recommended replacement of main types of lamps*
Explosion-proof LED light fixtures SGR01 with 
c технологией сужения
спектрального излучения
Compact fluorescent lamp Halogen lamp Incandescent lamp Mercury-vapor lamp High-pressure sodium lamp 
Metal-halide lamp
SGR07-1240S 21 W 75 W 100 W 50 W Up to 50 W 20 W
SGR07-2480S 40 W 150 W 200 W 80 W 50 W 35 W
SGR07-3720S 60 W 200 W 300 W 100 W 60 W 50 W
SGR07-4960S 80 W 300 W 300-500 W 125 W 70 W 60 W
SGR07-7440S 120 W 450 W 600 W 125-250 W 100 W 100 W
SGR07-9920S - 500 W 750 W 250 W 100 W 100 W
*Lamp power values given in the table are average, as luminous efficiency of lamps (lm/W) can vary depending on the manufacturer.

Scope of application – outdoor and indoor hazardous areas as per explosion protection marking, GOST 30852.13-2002 (IEC 60079-14:1996), dangerous production facilities of I, II, III, IV hazard class supervised by Rostechnadzor of the RF and national technical supervision bodies of the Customs Union and CIS countries.

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CONFORMITY TO STANDARDS IN RUSSIA
ГОСТ Р МЭК 60079-0-2011, ГОСТ 14254-96 (МЭК 529-89), ГОСТ Р МЭК 60079-31-2010, ГОСТ 30852.0-2002 (МЭК 60079-0:1998), ГОСТ 30852.1-2002 (МЭК 60079-1:1998), ГОСТ 30852.8-2002 (МЭК 60079-0:1998), ГОСТ 30852.17-2002 (МЭК 60079-18:1992), ГОСТ 22782.3-77, Гл. 7.3 ПУЭ, Гл. 7.4 ПУЭ, РД 5.2-093-2004, ТР ТС 004/2011, ТР ТС 012/2011, ГОСТ 24754-2013, ГОСТ 24471-80, ГОСТ 30852.20-2002
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TECHNICAL DATA
Ambient temperature, °С:
-60…+60
Rated voltage, V:
⎓12, ~12, ⎓220, ~220
Current consumption, A:
SGR07-1240S: 0,96…0,27 (10…36 DC); 1,98…0,66 (12…36 AC); 0,06…0,05 (170…270 AC); 0,06…0,04 (160…270 DC);
SGR07-2480S: 1,85…0,514 (10…36 DC); 3,65…1,22 (12…36 AC); 0,12…0,075 (170…270 АС); 0,11…0,066 (170…270 DC);
SGR07-3720S: 2,85…0,8 (10…36 DC); 5,21…1,74 (12…36 AC); 0,17…0,12 (170…270 АС); 0,17…0,11 (170…270 DC);
SGR07-4960S: 3,7…1,028 (10…36 DC); 7,30…2,44 (12…36 AC); 0,23…0,15 (170…270 АС); 0,22…0,14 (70…270 DC);
SGR07-7440S: 5,9…1,639 (10…36 DC); 10,42…3,48 (12…36 AC); 0,34…0,24 (170…270 АС); 0,33…0,21 (170…270 DC);
SGR07-9920S: 7,1…1,972 (10…36 DC); 14,59…4,87 (12…36 AC); 0,354…0,341 (170…270 АС); 0,329…0,314 (170…270 DC)
Consumed power, W:
SGR07-1240S: 9,6 Вт;
SGR07-2480S: 18,5 Вт;
SGR07-3720S: 28 Вт;
SGR07-4960S: 37 Вт;
SGR07-7440S: 55 Вт;
SGR07-9920S: 74 Вт
Thread on connecting holes:
Metric 2 x M20х1,5 GOST 24705-2004 (for SGR07-1240S, SGR07-2480S, SGR07-3720)
Metric 2 x M25х1,5 GOST 24705-2004 (for SGR07-4960S, SGR07-7440S, SGR07-9920S)
Electric diagram:
Direct connection to terminals L, N, PЕ with cross-section:
2,5 mm2 - for SGR07-1240S, SGR07-2480S, SGR07-3720, SGR07-4960S, SGR07-7440S; SGR07-9920S
Coating:
Antistatic polymer epoxy coating, frictionally intrinsically safe, resistant to operating environment and ionizing radiation. Color RAL 7035
Enclosure material:
Modified corrosion-resistant aluminum-silicon alloy, resistant to salt spray and other chemical substances, including hydrogen sulfide and hydrochloric acid fumes, frictionally intrinsically safe, heat- and impact-resistant glass.
Power ratio (cos φ):
to 0,98
Maximum luminous flux of light source, lm:
1240, 2480, 3720,4960,7440, 9920
Luminous flux pulsation coefficient:
less than 5%,
less than 0,5% (for SGR07-1240S, 220AC)
Light intensity curve:
Type D (cosine), form factor of light intensity curve - 1,6
Half-value angle:
110° - 120°
Electric shock hazard protection class:
I
Climatic version:
NF1 (upon request NF2, NF3, NF4, NF5, F1, F2, F3, F5, T1, T2, T3, T5, MU1, MU2, MU3, MU4, W2.1, W5)
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DIMENSIONS, OPTIONS, ACCESSORIES
MARKING
Non-explosion-proof version
/PROM
Marine version
/MORE
Cable length in meters
/XX
Version on a tripod
/SH
Chemical-resistant version X2 as per GOST R 51801-2011
/X2
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OVERALL AND MOUNTING DIMENSIONS
SGR07-1240S, SGR07-2480S, SGR07-3720

Чертеж светильника переносного светодиодного взрывозащищенного СГР07-1240С, СГР07-2480С, СГР07-3720
SGR07-4960S, SGR07-7440S, SGR07-9920S

Чертеж светильника переносного светодиодного взрывозащищенного СГР07-4960С, СГР07-7440С, СГР07-9920С

Table 1.Explosion-proof LED light fixtures SGR07
Model
Power, W

Maximum luminous flux of light source, lm

Ex marking
SGR07-1240S
9,6
1240
Gas-Dust
Details 
Operating voltage range, V (current consumption, A)
10…36 DC (0,96…0,27);
160…270 DC (0,06…0,04);
12…36 AC (1,98…0,66);
170…270 AC (0,06…0,05);
Mass, kg
4
Ex-marking and ambient temperature
Gas
1Ex db eb mb op is IIC T6 Gb
-60...+60
Dust
Ex tb op is IIIC T73°...T78°C Db
Ex tb op is IIIC T63°...T66°C Db
Ex tb op is IIIC T58°...T61°C Db
Ex tb op is IIIC T53°...T56°C Db
-60...+60
-60...+50
-60...+45
-60...+40
SGR07-2480S
18,5
2480
Gas-Dust
Details
Operating voltage range, V (current consumption, A)
10…36 DC (1,85…0,514);
170…270 DC (0,11…0,066);
12…36 AC (3,65…1,22);
170…270 АС (0,12…0,075);
Mass, kg
4
Ex-marking and ambient temperature
Gas
1Ex db eb mb op is IIC T6...T5 Gb
-60…+60
Dust
Ex tb op is IIIC T80°...T89°C Db
Ex tb op is IIIC T70°C Db
Ex tb op is IIIC T65°C Db
Ex tb op is IIIC T60°C Db
-60…+60
-60…+50
-60…+45
-60…+40
SGR07-3720S
28
3720
Gas-Dust
Details
Operating voltage range, V (current consumption, A)
10…36 DC (2,85…0,8);
170…270 DC (0,17…0,11);
12…36 AC (5,21…1,74);
170…270 АС (0,17…0,12);
Mass, kg
4
Ex-marking and ambient temperature
Gas
1Ex db eb mb op is IIC T6...T5 Gb
-60…+60
Dust
On request
On request
SGR07-4960S
37
4960
Gas-Dust
Details
Operating voltage range, V (current consumption, A)
10…36 DC (3,7…1,028);
70…270 DC (0,22…0,14);
12…36 AC (7,30…2,44);
170…270 АС (0,23…0,15);
Mass, kg
7
Ex-marking and ambient temperature
Gas
1Ex db eb mb op is IIC T6...T5 Gb
-60…+60
Dust
On request
On request
SGR07-7440S
55
7440
Gas-Dust
Details
Operating voltage range, V (current consumption, A)
10…36 DC (5,9…1,639);
170…270 DC (0,33…0,21);
12…36 AC (10,42…3,48);
170…270 АС (0,34…0,24);
Mass, kg
7
Ex-marking and ambient temperature
Gas
1Ex db eb mb op is IIC T5 Gb
1Ex db eb mb op is IIC T6 Gb
-60…+60
-60…+50
Dust
Ex tb op is IIIC T89°...T93°C Db
Ex tb op is IIIC T79°...T83°C Db
Ex tb op is IIIC T74°...T78°C Db
Ex tb op is IIIC T69°...T73°C Db
-60…+60
-60…+50
-60…+45
-60…+40
SGR07-9920S
74
9920
Gas-Dust
Details
Operating voltage range, V (current consumption, A)
10…36 DC (7,1…1,972);
170…270 DC (0,329…0,314)
12…36 AC (14,59…4,87);
170…270 АС (0,354…0,341);
Mass, kg
7
Ex-marking and ambient temperature
Gas
1Ex db eb mb op is IIC T5...T4 Gb
1Ex db eb mb op is IIC T6 Gb
-60…+60
-60…+45
Dust
On request
On request

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FORMATION OF MARKING
SGR07  -  X S  -  X Х   /KXХ /X  – TU 27.40.39-028-72453807-2017
                    Type of device
                    Luminous flux, lm: 1240; 2480; 3720; 4960; 7440; 9920
                    Supply voltage: 12DC, 12AC, 220DC, 220AC;
                    Number and size of cable glands
                    Options, accessories, versions, where:
/KXX - cable dyne in meters (required)
/X - other options, accessories and versions

Example of order: SGR07-3720S-12DC-KNV1MNK/10-TU 27.40.39-028-72453807-2017.

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CONNECTION

The connection is carried out with cable gland or pipe conduit (to be ordered seperately). Recommended cable glands: KNV, KOV, KNVM.
In case the installation of one cable gland in the second entry is required, VZN plug shall be installed (to be ordered separately).

Interactive selection of explosion-proof cable gland...>>

In case of ordering "Cable length in meters /XX" option, cable gland shall be installed for the used type of cable, VZN plug shall be installed in the second entry.

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PHOTOMETRIC CURVES
CD/1000 LM

SGR07-1240SФотометрическая кривая взрывозащищенного светильника СГР07-1240С
SGR07-2480SФотометрическая кривая взрывозащищенного светильника СГР07-2480С
SGR07-3720SФотометрическая кривая взрывозащищенного светильника СГР07-3720С
SGR07-4960SФотометрическая кривая взрывозащищенного светильника СГР07-4960С
SGR07-7440SФотометрическая кривая взрывозащищенного светильника СГР07-7440С
SGR07-9920SФотометрическая кривая взрывозащищенного светильника СГР07-9920С
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CONFORMITY TO STANDARDS IN RUSSIA
Previous name
"ZAVOD GORELTEX" Co. Ltd. 
 
TU 3400-006-72453807-07
The Customs Union name
"ZAVOD GORELTEX" Co. Ltd.

TU 27.40.39-028-72453807-2017
SGR03-1240U (SA-TIGER-1240U/P) SGR07-1240S
SGR03-2480U (SA-TIGER-2480U/P) SGR07-2480S
SGR03-4960U (SA-TIGER-4960U/P) SGR07-4960S
SGR03-7440U (SA-TIGER-7440U/P) SGR07-7440S
SGR03-9920U (SA-TIGER-9920U/P) SGR07-9920S
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